PDF associated:
/741-871_IS.pdf
1 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR REMOVAL INSTALL OF WINDOW REGULATOR 741 871 Ford Windstar 1995 2003 Ford Freestar 2004 2006 Ford Monterey 2004 2006 Tools required for proper removal of motor and regulator Silicone spray lubricant Trim removal tool Pick fl at blade screwdriver or plastic pry tool Painter s tape wedge or saddle cup assembly to hold window 10mm socket or driver Phillips screwdriver 1 4 Drill Bit 3 8 Drill Dorman Rivet Gun 743 100 Ford D80L 23200 A or Equivalent Torx 30 bit and driver on Torx 30 screwdriver PLEASE WEAR SAFETY GLASSES General Tech Tips Use painter s tape rather than duct tape to secure window It will not damage paint or leave sticky residue A plastic pry tool is useful It will not easily damage delicate trim like a screwdriver or metal pry bar The replacement regulator should have a liberal amount of grease on slide area If there is not much grease present white lithium grease works well to lubricate the slide area Aftermarket window tinting can cause the window to travel slower and put additional strain on the window regulator assembly Window run channels should be cleaned and lubricated before installation of a new window regulator assembly Silicone spray works well 2 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 Removal Instructions STEP 1 Remove the attached door trim panel attaching screws STEP 2 Remove the interior bezel for the outside rear view mirror INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 3 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 2a Gently remove the interior door handle bezel assembly using a trim removal tool STEP 2b Using a trim removal tool remove the master switch bezel assembly STEP 3 Remove the attaching screw that holds the interior door panel onto the door INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 4 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 4 Disconnect the electrical connectors from the power master switch assembly STEP 5 Remove the interior door trim panel by pulling the bottom of the door panel toward you while also lifting in an upward motion BE SURE THAT ALL SCREWS HAVE BEEN REMOVED STEP 5a Remove the water shield from the door INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 5 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 6 Using a pick or fl at blade screwdriver disconnect the window motor connector from the window lift motor STEP 7 Using either painter s tape a wedge or a saddle cup assembly attach to the window glass to keep the glass stationary Failure to do so could result in glass breakage STEP 8 Using a drill bit and a 3 8 drill drill out the center of the rivets attaching the window regulator to the door In some cases you can use a punch to drive the center of the rivet out so that you can have more surface area for the drill bit to stay centered on INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 6 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 8a Remove the remaining attaching bolts that hold the window regulator onto the door STEP 9 Remove the window regulator through the access hole INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 7 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 Installation Instructions STEP 1 Place the window regulator assembly through the access hole STEP 2 Bolt the window regulator assembly into the door DO NOT TIGHTEN THE BOLTS STEP 3 Attach the window regulator to the door using the necessary pop rivets and rivet gun INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 8 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 4 Attach the window door glass to the window regulator assembly It may be necessary to temporarily connect the power master switch assembly and the window lift motor to be able to line up the glass mounting holes to the window regulator STEP 4a Tighten the window regulator mounting bolts to the door STEP 5 Connect the electrical connector for the window lift motor STEP 6 Install the water shield INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 9 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 7 Install the door panel aligning the door panel onto the inner door belt weatherstrip and the alignment holes that are cut into the door Once the door panel is aligned gently push in a downward position from the top of the door panel to properly interlock the door trim panel to the door STEP 8 Install the trim panel for the exterior rear view mirror STEP 9 Attach the screws that hold the door trim panel onto the door INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 10 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 STEP 9a Attach the door trim panel screw STEP 10 Connect the power master switch assembly and install into the door trim panel STEP 11 Install the door handle bezel assembly INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR 11 Disclaimer Even though every attempt is made to ensure this information is complete and accurate it is impossible to account for all possible circumstances or situations Please consult with a qualifi ed auto technician before attempting to perform any work you are not qualifi ed to do Automobiles can be hazardous to work on be sure to take all necessary safety precautions Failure to do so may result in property damage or personal injury Certain motor vehicle standards and performance requirements may apply to your motor vehicle such as Federal Motor Vehicle Safety Standards by the National Highway Traffi c Safety Administration Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part If you do not have a service manual or lack the skill to install this part it is recommended that you seek the services of a qualifi ed technician Pay special attention to all cautions and warnings included in the shop manual Read and follow all instructions carefully 741 871 INSTALL REMOVAL INSTRUCTIONS WINDOW REGULATOR We appreciate your opinions regarding this product Please call our Technical Assistant with any challenges or suggestions regarding the installation or operation of this product 1 800 523 2492
