PDF associated:
/PT 20-0025.pdf
JDA6191 PT 20 0025 POWER STEERING PUMP 20 8002 INSTALLATION TIP Dodge Truck R2500 R3500 1997 2002 with 5 9L Diesel Engine Due to the distinct removal and installation characteristics of the 20 8002 proper care must be used to prevent improper mounting and or damage to the vacuum pump and its corresponding oil seal Follow the tips below for removal and installation of this unit Please refer to your vehicle s service manual for more detailed instructions if needed 1 Use caution when sliding the power steering pump away from the vacuum pump do not damage the oil seal arrow 4 in the vacuum pump 2 Remove the two mounting spacers arrow 7 Do not discard these must be re installed 1 Install the two mounting spacers 2 Rotate the steering pump shaft arrow 1 until the adapter arrow 6 aligns with the vacuum pump drive arrow 3 Install the steering pump onto the vacuum pump bracket CAUTION Use care to avoid damaging the oil seal arrow 4 in the vacuum pump during installation The steering pump housing and spacers arrow 7 must mate completely with the mounting bracket arrow 5 3 Install the vacuum pump bracket to steering pump nuts and tighten to 18 ft lbs 4 Position newgasket on vacuum pump assembly NOTE Use sealer if necessary to retain the gasket 5 Align and install the pump assembly on the engine Ensure the steering pump stud is inserted into the block bracket Tighten the pump to engine block attaching bolts to 57 ft lbs 6 Install the steering pump to the mounting bracket nut and tighten to 18 ft lbs 7 Install the pressure and return hoses to the power steering pump Tighten the pressure fitting at the pump to 23 ft lbs Problem Removal Installation Application 1 Power Steering Pump Shaft 2 Vacuum Fitting 3 Vacuum Pump Drive 4 Oil Seal 5 Mounting Bracket 6 Power Steering Pump Shaft Adapter 7 Mounting Spacers
