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www gates com oilfield Your Local Distributor 33498 000 May 2010 2010 Gates OILFIeLD HOse COupLInGs equIpment The World s Most Trusted Name in Belts Hose and Hydraulics Gates Corporation 1551 Wewatta Street P O Box 5887 Denver CO 80217 5887 800 366 3128 Fax 303 744 4499 www gates com oilfield Hose Couplings Equipment Page 2 www gates com oilfield Table of Contents Section Description Page Gates Worldwide Locations 3 1 Oilfield Quote Order Request Form 5 7 2 Technical Information Oil Rig Drawing 8 44 3 Oilfield Hoses 45 66 Gates Internally Certified Fabricators 47 4 Most Commonly Used Add On Fittings for Rotary Choke Kill Hoses 67 86 5 Hydraulic Hoses 87 101 6 Hydraulic Crimpers and Equipment 102 107 7 Industrial Service Hoses Coupling Sources 108 135 8 Certifications and Standards 136 182 For Oilfield Hose and Industrial Service Hose specifications refer to the Gates Industrial Hose Couplings Equipment catalog 39496 000 For Hydraulic Hose and Equipment Crimper specifications refer to the Gates Hydraulic Hose Couplings Equipment catalog 35093 Page 3 www gates com oilfield Gates Rubber Co S Pte Ltd No 1 Changi South Street 3 Singapore 486477 Tel 65 545 3800 Fax 65 545 5322 The Gates Group Shanghai Co Ltd No 15 Hai Tang Street China Singapore Suzhou Industrial Park Suzhou 215021 PR China Tel 86 521 6761 9633 Fax 86 512 6761 7184 Gates Indonesia Representative Office Ariobimo Sentral 4 th Floor JI H R Rasuna Said Kav X 2 No 5 Jakarta 12950 Indonesia Tel 62 21 5270 721 Fax 62 21 2525 760 Gates Japan Mastura Building 5 F 1 9 6 Shiba Minato ku Tokyo 105 0014 Japan Tel 81 3 5439 5188 Fax 81 3 5439 5189 Gates Thailand Representative Office Eastern Seaboard Industrial Estate 64 86 Moo4 T Pluakdang A Pluakdang Rayang 21140 Thailand Tel 66 38 954 361 Fax 66 38 954 362 Gates India Ambala Chandigarh Highway P O Lairu 140501 Punjab India Tel 91 1762 27050 53 Fax 91 1762 274151 Gates Australia Pty Ltd 1 15 Hydrive Close Dandenong South Victoria 3175 Australia Tel 61 3 9797 9666 Fax 61 3 9797 9600 Gates Worldwide Locations Gates Corporation 1551 Wewatta Street P O Box 5887 Denver Colorado 80217 5887 Tel 303 744 5070 Fax 303 744 4540 Gates Canada Inc 225 Henry Street Bldg 8 Brantford Ontario N3S 7R4 Canada Tel 519 759 4141 Fax 519 759 0944 Gates de Mexico S A de C V Cerrada de Galeana No 5 Fracc Industrial La Loma 54060 Tlalnepantla Edo de Mexico Mexico Tel 52 55 2000 2700 Fax 52 55 2000 2701 Gates Europe N V Dr Carlierlaan 30 B 9320 Erembodegem Aalst Belgium Tel 32 53 762 711 Fax 32 53 762 713 Gates InterAmerica 3609 North 29th Avenue Hollywood Florida 33020 USA Tel 954 926 4568 Fax 954 926 8024 Gates Argentina Irala 345 1163 Buenos Aires Argentina Tel 54 11 4307 5050 Fax 54 11 4307 3907 Gates do Brasil Ltda Rua Dr Renato Paes de Barros 1017 8 andar cj 81 04530 0014 S o Paulo SP Brasil Tel 55 11 3848 8136 Fax 55 11 4848 8170 Page 4www gates com oilfield Whether it s a construction site a mining operation a marine facility a drilling rig or anywhere companies depend on fluid power one thing is for sure hose failures cost plenty in terms of lost time production and money Hydraulic and industrial hose sys tems are the lifelines on all types of equipment skid steers bulldozers excavators road graders cranes rotary rigs boats etc Keeping track of the condition and performance of hose systems that power this equip ment and transfer materials is essen tial to maximizing uptime efficiency and productivity Why Gates HDMS Is Needed Hoses can fail without warning causing project delays loss of rev enue clean up expenses and more Gates HDMS allows fleet managers and equipment operators to avoid failures estimate remaining hose life and keep equipment operating If a warning message is communi cated a quick response can be initi ated to change out a hose assembly before a breakdown occurs The system facilitates relationships between distributors dealers and end users fleet operators to ensure equipment uptime and maximize productivity HDMS THE SMART WAY TO PREVENT EQUIPMENT BREAKDOWNS BEFORE THEY HAPPEN Page 5www gates com oilfield Page 6 www gates com oilfield Super Choke Kill or 15 000 W P Cementing Hose Request for Quote Order Form 1 You must fill in all the information on the form in order to have your quote request order processed Any missing information can lead to costly delays in processing your request If there are any questions about any part of the form or the application check details with your oilfield customer or call Ron Trujillo at 303 744 4735 3 The Date Customer Name P O if actual order must be completed Hose Type is Super Choke Kill or 15 000 W P Cementing Hose Size is the Hose I D Fill in Overall Length of the assembly Quantity and Working Pressure If customer requests safety clamp chain lift eye clamp or stain less steel armor be sure to check the appropriate boxes 3 There must be a fitting identified on the form for each end of the hose Give all the requested information for each fitting hub flange hammer union etc Type Nominal Size Working Pressure Ring No Groove STD or Stainless Steel 4 For examples of how to complete the fitting section see Most Commonly Used Weld On Fittings section On each drawing there is an example of how to fill in the quote form 5 For any special fitting not pictured on the form use the Other category at the bottom of the form 6 Check the appropriate box for any certifications or standards i e DNV ABS Lloyd s of London etc that are requested by the customer 7 For pricing send the quote request form to the appropriate marketing department Page 7 www gates com oilfield Quote Order Form Page 8www gates com oilfield Page 9 www gates com oilfield Progressive Products for your Rapidly Advancing Technology Page 10 www gates com oilfield Gates High Performance Dynamic Pressure Rated Rotary Hose Assemblies To keep pace with rapidly advancing drilling technology involving directional drilling and down linking with negative pressure pulses Gates offers a high performance API 7K rated rotary hose assembly that far exceeds minimum standards In addition to a high quality hose construction the Gates system has a swage attached coupling with no seals to leak and no set screws to loosen with operation vibrations or epoxy to weaken with working temperatures above 180 F Burst test results significantly exceed the API 7K minimum standards as shown in the chart below Coupling pull tests on hose assemblies show outstanding coupling retention capabilities as shown in the chart below The Grade D hose assemblies were pressurized to 5 000 psi and then pulled The hose stretched 15 and 12 5 8 before pressure loss The Grade E test assembly pressurized to 7 500 psi stretched 16 before pressure loss None of the test assemblies exhibited coupling separation This is impor tant for the safety of operators in the vicinity of such heavy high pressure hose assemblies that could come crashing down if coupling separation were to occur Important The statements and data on this page are not intended as an implied warranty The test data is obtained with new unused hose assemblies under controlled conditions Results in actual use of products may be different from the test data due to many factors including but not limited to conditions of use care given the assembly temperature and pres sure material passing through the assembly frequency of use and wear and tear of the assembly Page 11 www gates com oilfield Calculations based on the equation below V 0 408 x gpm d 2 V Velocity ft sec Gpm gallons per minute d hose I D inches Gates Oilfield Hose Flow Rate Limits On some oil rigs the flow rate of mud to the drill pipe has been increased significantly Flow rates as high as 3 100 GPM have been reported Three pumps aligned to work together can be set up to produce the higher flow rate Replacing these expensive components more frequently is compounded with the additional service downtime There are factors that need to be considered to safely and cost effectively provide such a high flow rate As flow rate GPM increases velocity of that fluid through a conduit such as a hose or a pipe will also increase As velocity increases the turbulence of the moving fluid increases Excessive turbulence produces erosive friction heat and vibration This can have a damaging effect on hose pipe pumps and other components in the system signifi cantly reducing their length of service life Things will not last nearly as long under increas ingly severe conditions To maximize the length of service time from hoses etc and reduce damaging effects of excessive velocity Gates recommends limiting the fluid velocity to a maximum of 30 fps feet per second Higher flow rates will require larger bore hoses and in some cases mul tiple hose lines The table below summarizes the relationship of hose size flow rates and velocity To avoid costly frequent replacements and downtime stay out of the high velocity shaded area in this table Flow Rates Velocity for various pumping rates Velocities higher than 30 feet per second and up to 45 feet per second can be used in Rotary Hose oil field applications but a shorter optimum life will be expected Life ex pectancy can vary depending on the solid content type of fluid being conveyed and temperature of fluid To run your own flow calculation for your specific application you can go to gates com pressure drop If you have further questions concern oil field fluid velocity and type of application please contact Gates Fluid Power Product Application Group at 303 744 5070 Page 12 www gates com oilfield NOTE All large land and offshore rigs have many other components but basic usage of rotary and vibrator hose shown here is virtually the same on all of them Safety Maintenance of Gates Rotary Vibrator Hoses Scope This procedure is a recommended practice for the storage handling operations testing and inspection of flexible connectors This includes connectors between the standpipe and swivel A Rotary Drilling Hose as well as connectors between the pump and standpipe B Vibrator Hose for pumping mud at high pres sures during oil drilling and exploration work see Figure 1 This applies to hoses having inside diameters of up to 4 with API grade classifications D and E Warning A failure of a rotary drilling or vibrator hose in service may result in serious bodily injury or severe property damage Foreword The objective of this manual is to emphasize SAFETY by providing recommended procedures for proper handling storage use and maintenance of rotary drilling and vibrator hose assemblies External inspection and field pressure testing prior to any continued service of a hose assembly is critical to ensure safe operation These are MANDATORY PROCEDURES for applications where an assembly failure could result in serious bodily injury or severe property damage Page 13 www gates com oilfield Storage 1 Completely drain hose assembly before placing in storage 2 Whenever feasible store hose in original shipping crate This will provide extra protection against the deteriorating ef fects of solvents corrosive liquids ozone and sunlight Hose should be stored so coils are in a horizontal plane 3 Certain rodents and insects can damage hose Adequate protection from them should be provided too 4 The ideal temperature for storing hose ranges from 50 o F 10 o C to 70 o F 21 o C with a maximum limit of 100 o F 38 o C If stored below 32 o F 0 o C hose will become stiff and will require warming before being placed in service Hose should not be stored near sources of heat such as radiators or base heaters 5 To avoid adverse affects of high ozone concentrations hose should not be stored near electrical equipment that may generate ozone or be stored for any lengthy period in geographical areas with high concentrations of ozone Expo sure to sunlight direct reflected or even through windows should be avoided 6 Do not stack hose or place anything heavy on top of it to prevent damage Handling Caution Care should be exercised to prevent mishandling Crushing or kinking of hose can cause severe damage to re inforcement If this occurs remove hose from service 1 In order to minimize the chance of kinking hose should preferably be removed from its crate by hand laid out in a straight line then lifted by means of a catline attached near one end of hose 2 Hose assemblies should never be lifted by the safety clamp and chain The as sembly should always be lifted by the lift eye clamps see figures 2 and 5 3 Attachment of a set of lift eye clamps to the hose end coupling to safely lift and move a heavy rotary hose assembly is a necessity to avoid hose kink dam age A set of lift eye clamps can be ob tained on special order see Figure 2 Safety Maintenance of Gates Rotary Vibrator Hoses Page 14 www gates com oilfield Recommended Practices Where applicable the following recom mended practices should be used on rotary drilling and vibrator hose A Overall Hose Length 1 Includes standard connector and or special adapters see Figure 3 B Rotary Hose Length 1 In order to avoid kinking hose the hose length and standpipe height should be such that when raising or lowering as in making mousehole connections the hose will have a normal bend radius at the swivel when it is at its lowest drilling position and at the standpipe when it is at its high est drilling position Use the following equation to determine the recommended hose length L H L T 2 R S Where L H Length of hose in ft L T Length of hose travel in ft R Minimum bend radius in ft 4 for 2 1 2 and 3 hose 4 5 for 3 1 2 and 4 hose S Allowance for contraction in L H due to maximum recommended working pres sure in ft which is 1 ft for all sizes C Standpipe Height 1 Use the following equation to determine the recommended standpipe height see Figure 4 H S LT 2 Z Where H S Vertical height of standpipe in ft L T Length of hose travel in ft Z Height in ft from top of derrick floor to end of hose at swivel when swivel is at its lowest drilling position NOTE When the actual hose length is greater than the calculated length the standpipe height should be increased by half the difference between the actual length and calculated height Safety Maintenance of Gates Rotary Vibrator Hoses Page 15 www gates com oilfield D Vibrator Hose Length 1 It s important to choose a vibrator hose having an inside diameter equal to that of the pump discharge fitting and the fluid supply line inside diameters This is necessary to allow free flow of fluid and to avoid turbulence or unnecessary abrasion of the hose tube The length of vibrator hose should be given careful consideration It should be long enough to prevent kinks near the couplings yet short enough to prevent kinks in the radius near the middle of the hose E Hose Connections 1 Line pipe threads should only be used on working pressure of 5 000 psi or less Threaded end connections should not be welded to the coupling as this will damage hose Working pressure of 5 000 psi and above should have end connections butt welded to the coupling The connections attaching the hose to the swivel and standpipe should be as tangential as possible The use of a standard connection on the swivel gooseneck will ensure this relationship at top of hose It s recommended that a 180 degree gooseneck be used on the standpipe connection if the standpipe is vertical A 160 degree gooseneck should be used if the standpipe has the same slope as the derrick leg F Vibration and Pulsation 1 Continuous pressure pulsations and vibrations may shorten the useful life of rotary and vibrator hoses used in high pressure mud piping systems Surge chambers or pulsation dampeners of the proper size should be installed in each mud pump discharge line to minimize pulsations and vibrations in the mud lines and hoses The precharge pressure for pulsation dampeners should be set at 10 percent of the maximum pump pressure The lines on the suction side of the pump should be pressure charged or operated with a flooded suction to minimize cavi tation that can cause pulsations Pulsa tion dampeners designed for the pump suction lines should also be installed to minimize pulsation if cavitation occurs G Operating Limits 1 Operating personnel should be advised as to the highest and lowest drilling posi tions length of standpipe etc for which the hose was selected Drilling opera tions should be carried out within such limits H Clearance 1 Hose installation should allow adequate clearance between hose and derrick or mast I Barge Attended Off Shore Rigs 1 When rotary hose is used as a flexible line between barges or off shore drill ing rigs care must be used so hose is in alignment between both end con nections It s recommended that swivel joints be used at both ends Drilling in rough water and high seas resulting in excessive flexing and jerking of hose will cause premature failure Safety Maintenance of Gates Rotary Vibrator Hoses Page 16 www gates com oilfield D Oil Base Muds 1 The use of oil base muds having a excessively high aromatic content will cause hose inner liner to swell result ing in less abrasion resistance which can shorten service life It s recom mended that oil base muds be held to a minimum aniline point of 150 F 66 C E Twisting 1 Hose should not be intentionally back twisted In order to prevent twisting it s suggested that a swivel be installed on the gooseneck end of hose Each length of hose has a yellow longitudi nal stripe Use this as a guide to en sure hose is installed without any twist F Safety Clamps see Figure 5 1 All rotary hoses and vibrator hoses 8 or longer are marked with the no tation Attach Safety Clamp Here Safety clamps must be installed prior to placing hose into service a For rotary hose This dimension shall be 6 to 18 from the inboard end of the coupling b For vibrator hose This dimension shall be 6 to 10 from the inboard end of the coupling 2 A set of safety clamps can be obtained on special order The loca tion for attaching these safety clamps is shown by marks at each end of the assembly Lift eye clamps are also available Do not use the safety clamp or chain for lifting see Figure 5 Operations Caution Care should be exercised during operation to prevent crushing or kinking of hose Crushing or kinking can cause severe damage to cable reinforce ment If this occurs remove hose from service and test as outlined in the Field Test Pressure section A Working Temperature 1 Working temperature should not exceed 180 F 82 C Temperatures encountered higher than 180 F 82 C will shorten the useful life of the hose B After Coolers 1 Compressors should always be equipped with after coolers to lower the air or gas temperatures within tolerable limits If after coolers are not used air or gas entering hose at excessively high temperatures can accelerate the hose aging rate thus reducing the expected service life C Working Pressure 1 The recommended maximum work ing pressure for rotary hose is shown in Table 1 Working pressure includes the pressure surges that oc cur in the system Safety Maintenance of Gates Rotary Vibrator Hoses Page 17 www gates com oilfield Field Test Pressure Hose assemblies subjected to abnormal abuse such as severe end pull flatten ing crushing sharp kinking or exces sive pressurization must be immediately inspected and hydro statically tested at 1 25 times the rated working pressure Follow steps 4 through 9 below Operations Cont 3 The safety clamp should be tightened securely but not to such an extent as to damage hose or reduce the inside bore diameter In the case of rotary hose the safety chain should be attached to a derrick upright at the standpipe end rather than a trans verse support so the chain will be free to move upward without restrict ing movement of the hose should the traveling block be raised too high Field testing of rotary hose when required for establishing periodic safety levels of continued operation should be conducted with these factors as a guide 1 Check and properly attach safety clamp and chain for complete safety compliance 2 Avoid all back twist 3 Suspend hose in normal unstressed position from standpipe to swivel 4 Visually inspect hose for any external damage to hose body end structure or couplings 5 Raise pressure between 1 000 and 10 000 psi per minute 6 Bleed air when using mud oil or water as permissible test media 7 Restrict duration of test pressure to a maximum of 10 minutes 8 Do not exceed 1 25 times the maxi mum rated working pressure when testing 9 Conduct field testing under full responsibility of end user with SAFETY in mind Safety Maintenance of Gates Rotary Vibrator Hoses Page 18 www gates com oilfield On The Job Welding CAUTION On the job welding of hose assemblies is not recommended Excessive heating from welding can cause hose damage Warranty Black Gold oilfield hoses are warranted by Gates Corporation to be free from defects in material and workmanship for the life of the product Should a defect be proven in the product s material or work manship Gates will at its option replace or repair any rotary drilling or vibrator hose of our manufacture External Inspection 1 Carefully examine hose cover prior to each rig up or every 30 days whichever comes first 2 Hose cover serves the primary func tion of protecting cable reinforcement from physical or environmental dam age Cover should be carefully ex amined to detect areas where cable reinforcement may have been dam aged Inspect hose cover for cuts gouges tears and abrasion 3 Any cuts gouges or tears in the cover down to but not into cable reinforcement should be regularly inspected to ensure further dete rioration does not occur If cable reinforcement is exposed and rust or corrosion is evident remove hose from service 4 Cover may show surface cracking due to prolonged exposure to sun light or ozone Such deterioration as long as it does not expose the cable reinforcement is not usually cause for removal from service Safety Maintenance of Gates Rotary Vibrator Hoses Page 19 www gates com oilfield Foreword The objective of this manual is to empha size SAFETY by providing recommended procedures for proper handling storage use and maintenance of decoking hose assemblies External inspection and field pressure testing prior to any continued service of a hose assembly is critical to ensure safe operation These are MAN DATORY PROCEDURES for applications where an assembly failure could result in serious bodily injury or severe property damage Scope This procedure is a recommended prac tice for the storage handling operations testing and inspection of Decoking hose assemblies See Figure 1 Warning A failure of a Decoking hose in service may result in serious bodily injury or severe property damage Safety Maintenance of Gates Decoking Hoses Figure 1 Page 20 www gates com oilfield Handling Caution Care should be exercised to prevent mishandling Crushing or kinking of hose can cause severe damage to re inforcement If this occurs remove hose from service 1 In order to minimize the chance of kinking hose should be preferably be removed from its crate by hand laid out in a straight line and then lifted by means of a catline attached near one end of hose 2 Hose assemblies should never be lifted by the safety clamp and chain The as sembly should always be lifted by the lift eye clamps see Figures 2 3 3 Attachment of a set of lift eye clamps to the hose end coupling to safely lift and move a heavy decoking hose assembly is a necessity to avoid hose kink dam age A set of lift eye clamps can be ob tained on special order see Figure 2 Figure 2 Storage 1 Completely drain hose assembly be fore placing in storage 2 Whenever feasible store hose in original shipping crate This will provide extra protection against the deteriorat ing effects of solvents corrosive liq uids ozone and sunlight Hose should be stored so coils are in a horizontal plane 3 Certain rodents and insects can dam age hose Adequate protection from them should be provided too 4 The ideal temperature for storing hose ranges from 50 F 10 C to 70 F 21 C with a maximum limit of 100 F 38 C If stored below 32 F 0 C hose will become stiff and will require warming before being placed in ser vice Hose should not be stored near sources of heat such as radiators or base heaters 5 To avoid adverse affects of high ozone concentrations hose should not be stored near electrical equipment that may generate ozone or be stored for any lengthy period in geographical ar eas with high concentrations of ozone Exposure to sunlight direct reflected or even through windows should be avoided 6 Do not stack hose or place anything heavy on top of it to prevent damage Safety Maintenance of Gates Decoking Hoses Page 21 www gates com oilfield Table 1 Hose ID In Working Pressures psi 3 5 000 7 500 3 5 000 7 500 4 5 000 7 500 D Drilling Cutting Water Drilling cutter water used to break up coke and oil mixture will have phenols present up to 15 PPM concentration levels E Twisting Hose should not be intentionally back twisted In order to prevent twisting it is suggested that a swivel flange be installed on one end of the hose Each length of hose has a yellow longitudinal stripe Use this as a guide to ensure hose is installed without any twist F Safety Clamps See Figure 3 1 All Decoking hoses 8 or longer are marked with the notation Attach Safety Clamp Here Safety clamps must be installed on decoking hose prior to placing hose into service This dimen sion should be 6 to 18 from the in board end of the coupling 2 A set of safety clamps along with lift eye clamps can be obtained on special order The location for attaching these safety clamps is shown by marks at each end of the assembly Lift eye clamps are also available Do not use the safety clamp or chain for lifting See Figure 3 Operations CAUTION Care should be exercised during operation to prevent crushing or kinking of hose Crushing or kinking can cause severe damage to cable reinforce ment If this occurs remove hose from service and test as outlined in the Field Test Pressure section A Application This hose is required to convey cutting water from the fixed steel pipe work at mid drilling rig height to the moving rotary joint at the top of the drill stem B Working Temperature Working temperature should not exceed 180 F 82 C Temperatures encountered higher than maximum level will shorten the useful life of the hose C Working Pressure The recommended maximum working pressure for Decoking hose is shown in Table 1 Safety Maintenance of Gates Decoking Hoses Figure 1 Page 22 www gates com oilfield 9 Conduct field testing under full respon sibility of end user with SAFETY in mind External Inspection 1 Carefully examine hose cover prior to each use or every 30 days whichever comes first 2 Hose cover serves the primary function of protecting cable reinforcement from physical or environmental damage Cover should be carefully examined to detect areas where cable reinforce ment may have been damaged In spect hose cover for cuts gouges tears and abrasion 3 Any cuts gouges or tears in the cover down to but not into cable reinforce ment should be regularly inspected to ensure further deterioration does not occur If the cable reinforcement is ex posed and rust or corrosion is evident remove hose from service 4 Cover may show surface cracking due to prolonged exposure to sunlight or ozone Such deterioration as long as it does not expose the cable reinforce ment is not usually cause for removal from service On The Job Welding CAUTION On the job welding of hose assemblies is not recommended Exces sive heating from welding can cause hose damage Field Test Pressure Hose assemblies subjected to abnormal abuse such as severe end pull flatten ing crushing sharp kinking or exces sive pressurization must be immediately inspected and hydro statically tested at 1 25 times the rated working pressure Follow steps 4 through 9 below Field testing of decoking hose when required for establishing periodic safety levels of continued operation should be conducted with these factors as a guide 1 Check and properly attach safety clamp and chain for complete safety compliance 2 Avoid all back twist 3 Suspend hose in normal unstressed position 4 Visually inspect hose for any external damage to hose body end structure or couplings 5 Raise pressure between 1 000 and 10 000 psi per minute 6 Bleed air when using water as permis sible test media 7 Restrict duration of test pressure to a maximum of 10 minutes 8 Do not exceed 1 25 times the working pressure when testing Safety Maintenance of Gates Decoking Hoses Page 23 www gates com oilfield proved defective in material or workman ship or both In no event will Gates honor any warranty claim unless it is notified of the claim within six 6 months of the expiration of the warranty period This shall be the sole remedy for breach of warranty Warranty Black Gold decoking hoses are war ranted by Gates Corporation to be free from defects in material and workmanship for twenty four 24 months from the date of delivery to Customer Gates will at its option replace or repair any merchandise Safety Maintenance of Gates Decoking Hoses Decoking Hose Construction No Description 1Tube Type C3 Modified Nitrile 2Textile Multiple Layer of polyester cord over tube and under cover 3Adhesion Layers 4Cable Multiple layers of High tensile brass plated steel cables 5Cover Type C4 Modified Nitrile Resistant to abrasion corrosion cutting goug ing oil and weather One continuous longitudinal yellow transfer label Serial num ber and manufacture date embossed 6Couplings Swaged Supplied with API standard flanges or equivalent Page 24 www gates com oilfield The Gates commitment to the oilfield industry is reflected in our complete product line We make technically superior products to serve the industry Full line of specialty oilfield hoses manufactured to the API 7K specifications Full line of hydraulic hose and connectors Hydraulic crimpers and equipment Industrial hoses The pages in this section show an overview of both a land based rig and a semi submersible rig and the recommended Gates products for specific appli cations Safety Maintenance of Gates Rotary Vibrator Hoses Page 25 www gates com oilfield Land Drilling Rig 16 15 14 1 11 10 9 8 2 4 5 13 13 12 12 17 7 3 16 Page 26 www gates com oilfield Land Drilling Rig Components and Gates Recommended Products Page 27 www gates com oilfield Sea Floor Semi Submersible Rig 1 23 4 6 5 5 6 Top View Drilling Floor Same components as the Land Drilling Rig refer to Land Drilling Rig Sketch Page 28 www gates com oilfield Semi Submersible Drilling Rig Components and Gates Recommended Products The semi submersible drilling floor components are the same as the Land Drilling Rig components refer to the Land Drilling Rig sketch and components to determine Gates recommended products Page 29 www gates com oilfield When the blowout preventer system is on the seafloor Gates Black Gold Choke and Kill or Super Choke and Kill hoses are used around the flexible joint above the blowout preventer on the seafloor This joint allows for rig movement with the waves and current Choke and Kill hoses run from the preventer stack to the choke and kill pipelines at tached to the marine riser At the top of the marine riser Black Gold Choke and Kill or Super Choke and Kill hoses are used around the drill string s telescoping joint They run from the choke and kill pipelines at the top of the riser to the choke and kill manifolds on the drill rig These hoses often are called droop hoses Choke hoses are interchangeable with kill hoses Gates Black Gold Choke and Kill and Su per Choke and Kill hoses are manufactured to handle up to 20 percent hydrogen sulfide gas for one hour at 200 F 93 C at working pressure Hydrogen sulfide H2S is a lethal gas en countered in rock formations in many drilling areas For ordering information please see the Oilfield Hose section of your Gates Guide Choke and Kill Hoses Black Gold Choke and Kill and Super Choke and Kill Hose A choke and kill system is used in offshore drilling to control well kicks pockets of high pressure gas that get into the drill string during drilling As the gas moves upward it expands making the drilling mud too lightweight to control pressures in the hole If the kick is too strong it can blow out the well To prevent this the crew closes rams on the blowout preventer stack This seals off the annulus the pipeway through which mud returns from the wellhead on the seafloor to the drilling rig on the ocean surface Next high pressure mud up to 15 000 psi is pumped down the choke line to force the gas back into the formation If this is not successful high pressure ce ment up to 15 000 psi is pumped down the well through the kill line The well is sealed off the drilling unit is separated and the well and all equipment in the hole are lost Gates Hose Applications in the Oilfield Page 30 www gates com oilfield These Gates hoses also pass Lloyd s of London Flexible Hose Fire Test OSG 1000 499 at 1 300 F 700 C for 30 minutes at rated working pressure Choke and Kill Hoses must Be pressure rated for the same pressures as the blowout preventer stack Meet all minimum blowout preventer testing requirements Have consistent interior diameters to minimize wear at the point of diam eter change The number of angular deflections within these hoses should be kept to a minimum If hoses must make several angular changes between the stack and the choke manifold it may be advisable to use tees and crosses to absorb the turbulent ero sion effects at these points Available in lengths up to 90 feet 27 5 meters inside diameters 2 1 2 and 3 inches 63 5 and 76 2 mm Special stainless steel armoring is avail able for all Gates choke and kill hoses on request Lifting collars and safety chains are also available Motion Compensator Hose Black Gold Motion Compensator Hose Motion Compensators are used on an off shore rig s hoisting system They compen sate for the up and down movement of the rig so that even pressure is kept on the drill string Motion Compensators are either integral parts of the traveling block or are installed just below it They are hydraulically actuated units pressurized by an air oil accumulator Gates Black Gold Motion Compensator hose supplies fluid to the accumulator from a cylinder mounted on the derrick Supplied in lengths up to 90 feet 27 5 me ter inside diameters 2 1 2 3 3 1 2 and 4 inches 63 5 76 2 88 9 and 101 6 mm Important Systems use various types of fluids Hose must be used that is compatible with the particular fluid being used Be cer tain to state the type of fluid when ordering Gates Motion Compensator Hose Gates Hose Applications in the Oilfield Page 31 www gates com oilfield Black Gold Rotary Vibrator Hose This hose the same as the Black Gold Ro tary hose connects the vibrating mud pump manifold to the standpipe manifold Its main function is accommodating align ment and dampening vibration as it trans ports the mud to the standpipe Hose lengths range from 6 to 30 feet 1 8 to 9 1 meters with inside diameters of 2 1 2 to 4 inches 63 5 to 101 6 mm Low Working Pressure Lightweight Hose Powerbraid Plus Rotary Hose This Gates hose is used for air drilling and or mud drilling of small diameters and rela tive shallow holes It is also used on work over rigs Supplied in 50 foot 15 2 meters lengths with inside diameters of 2 2 1 2 and 3 50 8 mm 63 5 mm and 76 2 mm Drilling Hoses Black Gold Rotary Hose Rotary drilling hose runs from the top of the standpipe to the swivel to provide flexibility between the standpipe and the swivel movement This hose carries drill ing fluid from the mud pumps to the shal low drill string Gates Black Gold Rotary Drilling hose handles working pressures as high as 7 500 psi while remaining flexible enough to travel up and down with the traveling block The hose is supplied in lengths of up to 90 feet 27 5 meters Inside diameters range from 2 1 2 to 4 inches 63 5 to 101 6 mm Since drilling fluids are usually dense and abrasive the hose tube must have ad equate oil chemical and abrasion resis tance The hose cover must withstand gouging harsh weather oil and other corrosive fluids common at drilling sites Stainless steel armoring is available upon request Safety clamps and chains are available The correct location for mounting is des ignated on the hose Gates Hose Applications in the Oilfield Page 32 www gates com oilfield Also available for this application are hy draulic hoses C12 through 2 inch 50 8 mm diameters at 2 500 psi wp and C13 through 2 inch 50 8 mm diameters at 5 000 psi wp Service Hoses Sea Horse Fuel Suction or Transfer Hose Use Sea Horse Transfer hose for offshore and onshore petroleum suction discharge service Sea Horse has a high working pres sure and small minimum bend radius It is particularly suited to applications involving diesel fuels and other petroleum products where a long extremely lightweight and flex ible hose is required Available in lengths up to 200 feet 61 me ters with inside diameters ranging from 2 to 6 inches 50 8 to 152 4 mm Note United States Coast Guard approval for use on offshore drilling Rigs and plat forms is pending Trident 400 Multi Service Hose Trident is recommended for fuel water and air transfer where a long lightweight flexible hose is needed Note United States Coast Guard ap proval for use on off shore drilling rigs and platforms is pending Supplied in 200 foot 61 meters lengths Gates Hose Applications in the Oilfield Page 33 www gates com oilfield Derricks by strict definition are hauled to the drill site in pieces and then assembled Today however many land rigs have truck mounted masts In common usage der rick applies to both Derricks must carry great amounts of weight for a deep hole the drill string may weigh 250 tons They are rated for both the load they can handle and the wind they can withstand At the top of the derrick is the crown block a large set of pulleys through which a wire rope the drilling line is threaded The wire rope also is threaded through the traveling block an arrangement of pulleys that has a large hook attached The travel ing block moves up and down the derrick to raise and lower drilling equipment The wire rope is let out or taken up by the drawworks which operates like a huge winch The drawworks has clutches and chain and gear drives for speed and direc tion changes The drawworks catheads are used to hoist equipment around the rig floor or to make up put together or break out take apart the drill string By far the most common method of drill ing is rotary drilling in which a rotating bit connected to a rotating pipe grinds a hole in the earth The pipe is hollow so it can carry specially mixed drilling mud to the bottom of the hole The mud floats the cuttings back to the surface Rotary drilling is used throughout the world on seafloors as well as mountainsides Its basic principles may seem elementary but today s rig technology is sophisticated and complex From the toolpusher on a North Sea drilling platform to a roughneck on a small land rig the personnel who work the oil patch must have both skill and talent This section provides a basic idea of how modern rotary drilling works both on shore and off Components of a Land Rig Hoisting System The most obvious part of an oil rig is its derrick This supports the block and tackle hoist system that lifts and lowers the drill pipe and other equipment into and out of the hole Rig Technology Page 34 www gates com oilfield Rotating System Attached to the traveling block s huge hook is the swivel Figure 1 It carries all the weight of the drill pipe drill collars and bit It also acts as a kind of funnel for drill ing mud going into the kelly and down the drill string The kelly is a hollow flat sided pipe about 40 feet long that rotates inside the swivel It fits into the rotary table The rotary table on the floor of a rig is the compo nent that provides the rotation for rotary drilling With its master bushing and kelly bush ing the rotary table acts like a giant wrench that grasps the kelly and rotates it The kelly moves up and down in the rotary table The kelly turns the rest of drill string the pipe heavy collars and bit Rig Technology Page 35 www gates com oilfield Eventually the bit must be changed for different rock formations or it must be replaced because of wear Or other opera tions must be done downhole such as testing the rock for oil Then the drill pipe collars and bit are tripped out of the hole Attached to the bottom of the kelly is drill pipe steel pipe usually in 30 foot joints lengths threaded at each end Figure 2 Drill pipe is added a joint at a time as the hole gets deeper To do this a joint of pipe is hoisted from the pipe rack and is temporarily stored in the mousehole The kelly and swivel are swung over and the new joint is made up on the kelly Then the joint is raised and connected to the rest of the drill string Huge tongs are used to loosen and tight en the connection between the pipe and kelly It takes careful coordination among expert crew members to handle this pro cedure quickly and efficiently Attached to the bottom of the drill pipe are drill collars thick walled pipes 30 feet long used to weight the bit as it drills The number and size of the drill collars depend upon the formation being drilled It is the bit of course that actually drills the hole The bit is attached below the drill collars The type of bit used depends on the type of rock being drilled All bits have holes to allow drilling fluid to exit Bit technology itself is highly advanced It is possible for an expert to tell much about the downhole situation from care fully observing how the bit is wearing Together the swivel kelly drill pipe drill collars and bit are called the drill stem Commonly drill string refers to the col umn the drill pipe and collars Rig Technology Page 36 www gates com oilfield The kelly and swivel are temporarily placed in the rathole out of the way The drill pipe is raised and broken out taken apart in stands or sections of three lengths of pipe each called a thribble A stand can include four lengths a fourble or two lengths a double Tripping out requires a great deal of coor dination by the crew As the floormen break out the tool joints a derrickman leans the stands in the finger board high on the der rick The derrickman handles this operation from the monkeyboard as much as 90 feet above the rig floor Mud Circulating System Drilling fluid pumped through the drill string has a number of purposes It cools and lubricates the spinning drill bit When it leaves the bit at the bottom of the hole it flows back toward the surface in the annulus the space between the drill pipe and the earth Figure 3 Cuttings float to the surface in the drilling mud The mud also cakes the hole to give it stability Drilling mud has another very important function Rock formations may contain pockets of oil gas or water under ex tremely high pressures A drilled hole may intersect any of these When any of these high pressure fluids enter the hole that is called a kick In its pressurized escape to the surface the fluid or gas may blow the entire drill string and drilling mud out of the ground or even out of the derrick Oil well gush ers are examples of such blowouts Rig Technology Page 37 www gates com oilfield At the upper end of the standpipe the mud goes into the rotary or kelly hose and then into the swivel Flexible hose is used to accommodate the vertical movement of the swivel and kelly Gates Black Gold Rotary hose is used for this Application From the swivel the mud goes down the kelly drill string and bit at the bottom of the hole then returns to the surface At the surface the mud exits through a mud return line a metal pipe and falls into the shale shaker which sifts out cuttings These days the mud circulation system is essentially closed so mud is constantly being cleaned by degassers desilters and desander s to be re circulated On a land rig the cuttings are dumped into a pit Offshore the cuttings are carried by barge to a land disposal site Note In some rock formations air can be used to drill It is considerably faster The air is circulated by large compressors with the cuttings blasted out of the hole through a blooey line When a formation that needs to be drilled with mud is reached the crew muds up Blowouts can destroy millions of dollars of equipment waste valuable oil damage the environment and take lives Drilling mud is the first line of defense against blowouts Its weight and density put pressure inside the hole keeping formation pressures in check Actually the mud is a very carefully mea sured mix of water clay weighting material often the mineral barite and other chemi cals This mixture may be changed by the mud engineer as pressures change down hole Mud technology is highly complex and mud service companies have a mud engineer on the rig during the drilling Also the crew is trained to recognize downhole problems by observing changes in the mud Mud components are stored on the rig in the mudhouse The mixed mud travels from the mud storage pits via mud suction lines to the mud pumps The mud is discharged at pressures from 1 000 to 5 000 psi The mud is pumped through rotary vibrator hose into the standpipe mounted on the derrick Gates Black Gold Rotary Vibrator Hose is used for this application Rig Technology Page 38 www gates com oilfield Blowout Prevention System No well is drilled without blowout pre venters known as BOPs in the oil patch Blowout preventers are hydraulically con trolled valves used to control well kicks and prevent blowouts Gates Hydraulic and Choke and Kill hoses are used in BOP systems A single well may have three or more preventers stacked one on top of the other On a land rig the stack is located beneath the rig floor at ground level The top preventer on a stack is usu ally the annular preventer Figure 4 It can completely seal off the annulus the space between the drill pipe and bore hole It also can seal off a hole that has no pipe Below the annular preventer are addition al controls called ram preventers They are designed to fit around the vari ous sizes of drill pipe to hold close or seal the mud return annulus Blind rams seal off the open hole Pipe rams can seal off the drill pipe and the hole When a well kicks there are several options The downhole pressure can be cycled out through the BOP system s manifolds at the surface Or an attempt can be made to force the downhole fluid back into the formation This is done by pumping drilling fluid under high pressure into the hole through a choke and kill line Gates Black Gold Choke and Kill hose is used for this pur pose A final option is to pump in cement seal off the hole and abandon the drilling op eration Rig Technology Page 39 www gates com oilfield If the operating company decides to produce oil from the well production casing is set Then the well is perforated by small explo sive charges another specialized proce dure handled by a service company After perforation tubing is placed in the well as a conduit for the oil On the surface a stack of valves called a Christmas tree is installed to control the flow Offshore Drilling A drill string turns a bit makes a hole in the earth and drilling fluid brings cuttings to the surface These basics are the same whether the hole is on the earth s surface or in a seabed But just about everything else about offshore drilling is different The differences begin with the fact that the drilling rig itself has to be supported over or in the water And the drill string has to extend through the water from the rig to the borehole Water moves A rig may be supported either by something that floats in the water or by something that sits or stands on the seafloor The choice of a floating or a bottom supported rig depends greatly upon where it will drill the depth of the water weather and wave action and the distance from land Power System Today most rigs are diesel powered The diesel engines drive electric generators for the electric motors that run the draw works mud pumps and the rotary table Sometimes engines are compounded with clutches chains and sprockets belts and pulleys and shafts in order to distrib ute power from prime movers to pumps drawworks and other machinery Casing and Cementing To prevent cave ins as the well is drilled at times drilling is stopped and special casing pipe is brought in to line the hole Generally the casing is cemented into place set by a subcontractor a well cementing service company After the casing is set drilling continues to a speci fied depth then the drill string is brought up and more casing is set When the formation that may contain oil is reached tests are made The mud log ger inspects cuttings from the shaker to see if oil is present If it is the question is whether the well contains enough oil to make setting production casing worth while since it is costly Coring well logging and drill stem test ing are the most common downhole tests for reservoir characteristics All are per formed by service companies Rig Technology Page 40 www gates com oilfield Fig 5 Offshore drilling rigs Choices range from ships to artificial is lands used in the Arctic where ice would crush other structures Another consideration is how long it will be on location A tremendously costly perma nent platform would not be chosen for a wildcat well that may or may not find oil But it may be the choice in a proven field where reserves are expected to last 25 years It is important to distinguish offshore drilling rigs from offshore platforms Platforms are immobile units used in known oilfields from which several development wells can be drilled to tap a proven reservoir Platforms are large enough to contain both produc tion as well as drilling facilities Rig Types Jackup Today most of the world s offshore drilling is in continental shelf waters which vary to a maximum of about 600 feet 183 meters This has made the jack up rig one of the most common in the world Jackups work in up to 450 feet 137 meters of water Figure 5 A jackup can be floated to its site since its legs which pass through its hull can be jacked up out of the water On site the legs are jacked down until they sit firmly on the seafloor Then the hull is jacked up out of the way of waves Rig Technology Page 41 www gates com oilfield Components of an Offshore Rig In many ways a rotary drilling rig uses the same basic principles whether it is on land or on a unit above water That is the bit turns on the bottom weighted by drill collars and rotated by pipe which is turned by a rotary table and suspended in the hole by a block and tackle system But the fact that the drill string must be in water has led to some highly specialized offshore technology This technology is dif ferent for bottom supported rigs and for rigs that float Casing On a bottom supported offshore rig casing isn t just a pipe liner inside the borehole It also extends from the borehole on the seafloor to a point above the water surface just below the rig floor This casing is called conductor casing The casing is necessary to guide the drill string and also to return the drilling fluid and cuttings to the surface Marine Riser System On floating rigs a marine riser system is used instead of conductor casing This is because floating rigs must adjust to the relative movement between ocean surface and the fixed wellhead on the ocean floor The marine riser isn t the only system that differs on a floating rig Blowout prevention is another Semi Submersible Popular because of its stability the floating semi submersible is a common sight in the North Sea In contrast to a submersible which can be completely flooded to sit on the seafloor a semi submersible floats just beneath the surface on submerged pontoons that use water for ballast Anchors and computer controlled propellers keep the vessel on the well site Semis are one of the two most frequently used floating rigs The other is the drill ship Drill Ship Drill ships are useful in deep and remote waters because they can generally handle more weight than other types of offshore rigs Drill ships can better handle the weight of a long drill string and they can carry larger amounts of supplies so resupplying is less frequent On drill ships the rig itself is usually located amidship A sealed hole called the moon pool allows the drill string to pass through the hull As with semi submersibles the drill ship is kept in position with computer controlled thrusters an anchor system or both Rig Technology Page 42 www gates com oilfield Blowout Preventers On bottom supported units the blowout preventers can be located above the water s surface on top of the conductor casing below the rig deck On floating rigs however BOPs are lo cated on the seafloor and are called sub sea blowout preventers Figure 6 If bad weather forces a floating rig off site the well can be safely closed off at the ocean floor and the vessel can move away The sub sea BOP and the marine riser system have to be specially connected to each other and to the rig again because of water action Beginning at the seafloor the system is installed this way First a temporary guide base with a hole in the center and four cables on its out side corners is lowered to the seafloor These cables help guide the drill string through the guide base center so it can make a hole After the first part of the hole is drilled foundation pile the first string of casing is set in the seabed wellbore Next a structure is lowered onto the base to support the foundation pile and a perma nent guide structure is lowered This is the base for the blowout preventer stack To connect the BOP to its marine riser a special flexible joint is used This accom modates the movement of the riser in the water At the surface end of the marine riser another special joint called a telescoping joint is used to connect the riser to the floating rig Rig Technology Page 43 www gates com oilfield Choke and Kill System For bottom supported rigs the choke and kill system is similar to that used on land rigs since the BOP is located above the water surface near the system s manifolds and pumps On floating rigs however a unique choke and kill system has been developed to connect the BOP on the seafloor and the pumps and manifolds on the rig This system includes pipelines that run along side the marine riser and flexible hose around the two movable joints Figure 6 Gates Black Gold Choke and Kill or Super Choke and Kill hoses connect the sub sea BOP to the marine riser around the flexible joint At the upper end of the marine riser choke and kill hoses are also used around the tele scoping joint These often are called droop lines When a well being drilled by a floating rig kicks the sub sea blowout preventer seals off the upper drill string Then an attempt is made to release the kick through mani folds on the rig To do this the choke line is opened and the kick is allowed to rise out of the well If this is not successful an attempt is made to force the downhole fluid back into the forma tion Drilling fluid at up to 15 000 psi pressure is pumped down the choke line If this is not successful the kill ram is opened and high pressure cement is pumped through the kill line Two other systems have been developed to accommodate the movement of floating rigs One is a system of tensioners between the riser system and the rig The other is a motion compensator Motion Compensator A motion compensator is a hydraulic system that compensates for the up and down motion of the rig vessel to keep constant pressure on the drill string The system is either an integral part of the traveling block or is mounted to it When the vessel heaves the traveling block moves up and down in relation to the drill string A motion compensator evens this out The compensator is pressurized by an air oil accumulator Figure 7 Gates Black Gold Mo tion Compensator Hose supplies either air or hydraulic fluid to the accumulator from a cylin der mounted on the derrick Rig Technology Page 44 www gates com oilfield Rigs are equipped with special warning lights and sirens to indicate when H2S is encountered during drilling Crew members are also issued gas masks and are trained in escape procedures should hydrogen sulfide be released at a rig site Blowout prevention systems must be able to withstand H2S gas long enough to allow for escape For this reason Gates Choke and Kill Hose and Super Choke and Kill Hose is manufactured to withstand 20 per cent H2S for a period of one hour at 200 F 93 C at working pressure These hoses also pass Lloyd s of London Flexible Hose Fire test OSG l000 499 at 1 300 F 700 C for 30 minutes at rated working pressure Offshore Supply Equipment Two of the most obvious characteristics of an offshore drill rig are its helicopter pad and its cranes These are integral to sup plying every offshore rig Manpower is often transported by heli copter But drill pipe collars and other equipment arrives by ship or barge The pedestal crane with its ability to rotate in full circle is used almost exclu sively on offshore rigs Sea conditions can make crane operations extremely hazardous compared to operations on land Because of this offshore crane op eration has become yet another specialty in the oil patch Hydrogen Sulfide One of the most dangerous factors en countered in drilling particularly offshore is the lethal gas hydrogen sulfide often called H2S It deserves special mention Hydrogen sulfide is nearly as lethal as cyanide one of the most caustic substances on earth It occurs in relatively young rocks by geologic measure and is encountered in many drilling theatres onshore as well as off including the Gulf of Mexico and the North Sea Rig Technology Page 45www gates com oilfield Page 46 www gates com oilfield Gates Addresses the Needs of Modern Drilling Technology Increased production and efficiency requires better methods and equipment In the past traditional vertical down hole drilling involved only static pressures The popular rotary hose coupling design for the steady high pressures at that time was the built in epoxy coupling Production competition led to the development of directional drilling and down linking with negative pressure pulses and elevated temperatures Built in epoxy couplings do not hold up as well to the hammering effect of dynamic pressures and higher temperatures Since 1998 Gates has offered a high performance dynamic pressure rated assembly with swage on couplings that meet the demands of today s higher performance drilling methods This advanced coupling has no set screws to loosen with the pounding vibrations of direc tional drilling and down linking There are no nipple seals to leak And there is no Epoxy to break down at the elevated temperatures that are experienced in these dynamic drilling procedures These new dynamic couplings are performance proven see data in Section 2 Gates Rotary Drilling Vibrator Cementing Sour Service Choke and Kill Motion Compen sator and Decoking oilfield hoses shown in this section have couplings attached by a Gates Internally Certified Fabricator from hose already in their stock This greatly reduces the lead time required to supply product meeting customer specific needs The advantage is that hose from the Fabricators stock can be cut to the customer s specified length Couplings are then swaged on tested to API 7K standards and then shipped all in a matter of a few hours Page 47 www gates com oilfield Gates de Mexico S A de C V Lerma Hose Plant Blvd Aeropuerto Miguel Aleman No 164 52000 Lerma Edo De Mexico Mexico www gates com mx Ph 52 55 2000 2777 FAX 52 55 2000 2727 Antonio Santibanez as1108 gates com Gates A E Hydraulics Pte Ltd 40 Gul Circle Jurong Industrial Estate Singapore 629575 www aehydraulic com Ph 65 6861 7322 Fax 65 6861 7631 YK Chua Sales Director ykchua aehydraulic com Gates Engineering Services Dalian Service Centre Jingang Industrial Park 2 A in Phase I 99 Mid Huaihe Road Postal Code 116600 Dalian Economic Tech Dev Zone Dalian Liaoning Province China Ph 86 411 8740 7899 FAX 86 411 8740 7866 Mark Andrews Mark andrews gates com GATES INTERNALLY CERTIFIED FABRICATORS Hydrasun Limited 392 King Street Aberdeen AB24 3BU United Kingdom www hydrasun com Ph 44 0 1224 618618 FAX 44 0 1224 618612 Bill Anderson Special Projects Manager bill anderson hydrasun com Power Product Technologies Inc 6200 North Washington Bldg 1 Unit 1 Denver CO 80216 www ppt hose tech com Ph 303 286 7784 FAX 303 286 7311 Adam Stewart astewart ppt hose tech com Gates Fleximak Ltd Mod 215 731b Street P O Box 61046 Jebel Ali Dubai United Arab Emirates www gatesfleximak com Ph 971 4 8813900 FAX 971 4 8813902 Kim Henderson Tony Rogowsky info gatesfleximak com Du Tex Inc 134 44th Street Corpus Christi Texas 78405 www dutex com Ph 361 887 9807 FAX 361 887 0812 Mike Ray Vice President dutex msn com Robsco Inc 4749 Eastpark Drive Houston Texas 77028 www robsco com www ghxinc com Ph 713 672 1777 FAX 713 672 1956 Sales Department rbsales ghxinc com Scott Collins Branch Manager scollins ghxinc com GS Hydro Norge A S Horten Branch Nedrevei 8 Bygg 31 3183 Horten Norway www gshydro com Ph 47 6386 6620 FAX 47 6386 6666 Per Rune Dyrnes per rune dyrnes gshydro no The Gates Corporation is the first 7K API Monogram licensee to use the API monogram and certificate number 7K 0003 on high pressure Mud and Cement hoses manufactured at the Iola Kansas facility and to use the following subcontracted fabricators to cut and couple hose assemblies internally certified by Gates to meet API Q1 Contact the nearest Gates Fabricator below for price and delivery Page 48 www gates com oilfield Gates Black Gold Rotary Vibrator Drilling Hose 5 000 psi W P 10 000 psi Test Grade D 12 500 Minimum Burst Certification Standards API Spec 7K ISO 14693 ABS CDA Type Approval DNV Type Approval NV D 3352 Test Certificates Included Coupling Material Traceability Available 3 rd Party Witness Test Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible connection between standpipe and swivel Rotary Drilling or between pump and standpipe Rotary Vibrator for pumping mud at extra high pressure in oil drilling and explo ration work Meets the high demands of directional drilling and down linking with negative pressure pulses and elevated temperatures This hose can also be used as a Motion Com pensator hose for stabilization of rotary drilling and pumping equipment against vertical wave action on offshore drill platforms The Motion Compensator hose is not recommended for phosphate ester fluids TEMPERATURE 4 F to 180 F 20 C to 82 C TUBE Type C 3 Modified Nitrile 3 16 thick Black Specially compounded for handling abrasive cor rosive and oily drilling mud REINFORCEMENT Multiple layers of polyester cord over tube Multiple layers of close wound high tensile steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of rein forcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abrasion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged API male line pipe threads standard Gates recommends butt welded couplings Couplings can be supplied with your choice of end fitting see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Cplg Threads API In Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 4 14 36 9 8 3 33 90 7361 0825 4774PE 3 4 61 48 10 8 4 44 5 90 7361 0830 4774PE 3 1 2 5 25 54 12 8 4 47 90 7361 0835 4774PE 4 5 61 54 13 4 5 55 90 7361 0840 4774PE Page 49 www gates com oilfield Gates Black Gold Rotary Vibrator Drilling Hose 7 500 psi W P 15 000 psi Test Grade E 18 750 Minimum Burst Certification Standards API Spec 7K ISO 14693 ABS CDA Type Approval DNV Type Approval NV D 3352 Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible connection between standpipe and swivel Rotary Drilling or between pump and standpipe Rotary Vibrator for pumping mud at extra high pressure in oil drilling and explora tion work Meets the high demands of directional drilling and down linking with negative pres sure pulses and elevated temperatures TEMPERATURE 4 F to 180 F 20 C to 82 C TUBE Type C 3 Modified Nitrile 3 16 thick Black Specially compounded for handling abrasive cor rosive and oily drilling mud REINFORCEMENT Multiple layers of polyester cord over tube Multiple layers of close wound high tensile plated steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged API 7K hose assemblies with working pressures exceeding 5 000 psi the end fitting willl be butt welded onto the hose coupling Couplings can be supplied with your choice of end fitting see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAINLESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 5 16 48 20 2 62 90 7361 0835 4773PE 3 5 66 48 22 6 70 90 7361 0840 4773PE 3 1 2 6 04 54 24 1 75 90 7361 0845 4773PE 4 6 48 60 25 8 90 90 7361 0850 4773PE Page 50 www gates com oilfield Certification Standards API Spec 7K ISO 14693 Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Gates Black Gold Cementing Hose With Nitrile Tube 5 000 psi W P 10 000 psi Test 12 500 Minimum Burst Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Used as a flexible connection between the cementing pump manifold and cementing head for conveyance of cement slurries at high pressure TEMPERATURE 4 F to 250 F 20 C to 121 C continuous service TUBE Type C Nitrile Black Specially compounded for handling abrasion and corrosion REINFORCEMENT Multiple layers of spiraled high tensile steel wire COVER Type A Neoprene Black Oil and abrasion resistant One continuous longitudinal yellow trans fer label with serial number and code date COUPLINGS Crimped Gates GSH with integral 2 Fig 1502 Hammer Union coupling Couplings can be supplied with your choice of end fittings Please contact your nearest Roughneck Distributor for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS GSH with Integral 2 Fig 1502 Hammer Unions Reference Industrial Hose Product Price Cata log 39496 000 OPTIONAL Accessories such as SAFETY CLAMPS are found on page 55 Male Sub Nut Female Sub Seal Nom I D Nom O D Min Bend Radius In Wt Per Ft Crimped Cplgs Wt Lbs 1502 Hammer Union Assy Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 2 80 36 4 64 Female Sub Seal 7341 1569 7 8 Lbs Male Sub Nut 7341 1571 17 7 Lbs 200 7361 6550 4651ZL Page 51 www gates com oilfield Gates Black Gold Cementing Hose With Nitrile Tube 5 000 psi W P 10 000 psi Test 12 500 Minimum Burst Certification Standards API Spec 7K ISO 14693 ABS CDA Type Approval DNV Type Approval NV D 3372 Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Used as a flexible connection between the cementing pump manifold and cementing head for conveyance of cement slurries at high pressure TEMPERATURE 4 F to 180 F 20 C to 82 C TUBE Type C 3 Modified Nitrile 3 16 thick Black Specially compounded for handling abrasion and corrosion REINFORCEMENT Multiple layers of close wound high tensile plated steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged API male line pipe threads standard Gates recommends butt welded couplings Couplings can be supplied with your choice of end fitting see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Cplg Threads API In Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 4 14 36 9 8 3 33 90 7361 0825 4774PE 3 4 61 48 10 8 4 44 5 90 7361 0830 4774PE 3 1 2 5 25 54 12 8 4 47 90 7361 0835 4774PE 4 5 61 54 13 4 5 55 90 7361 0840 4774PE Page 52 www gates com oilfield Certification Standards API Spec 7K ISO 14693 Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Gates Black Gold Cementing Hose With Nitrile Tube 10 000 psi W P 15 000 psi Test 22 500 Minimum Burst Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Used as a flexible connection between the cementing pump manifold and cementing head for conveyance of cement slurries at high pressure TEMPERATURE 4 F to 250 F 20 C to 121 C continuous service TUBE Type C Nitrile Black Specially compounded for handling abrasion and corrosion REINFORCEMENT Multiple layers of spiraled high tensile steel wire COVER Type L MegaTuff Black Oil and abrasion resistant One continuous longitudinal yellow transfer label with serial number and code date COUPLINGS Crimped Gates GSH with integral 2 Fig 1502 Hammer Union coupling Couplings can be supplied with your choice of end fittings Please contact your nearest Roughneck Distributor for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS GSH with Integral 2 Fig 1502 Hammer Unions Reference Industrial Hose Product Price Catalog 39496 000 OPTIONAL Accessories such as SAFETY CLAMPS are found on page 55 Male Sub Nut Female Sub Seal Nom I D Nom O D Min Bend Radius In Wt Per Ft Crimped Cplgs Wt Lbs 1502 Hammer Union Assy Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 2 80 48 4 66 Female Sub Seal 7341 1569 7 8 Lbs Male Sub Nut 7341 1571 17 7 Lbs 200 7361 6550 4651ZA Page 53 www gates com oilfield Gates Black Gold Cementing Hose With Nitrile Tube 10 000 psi W P 15 000 psi Test 22 500 Minimum Burst Certification Standards API Spec 7K ISO 14693 ABS CDA Type Approval DNV NV D 3372 Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Used as a flexible connection between the cementing pump manifold and cementing head for conveyance of cement slurries at high pressure TEMPERATURE 4 F to 180 F 20 C to 82 C TUBE Type C 3 Modified Nitrile 3 16 thick Black Specially compounded for handling abrasion and corrosion REINFORCEMENT Multiple layers of close wound high tensile plated steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abrasion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged API 7K hose assemblies with working pressures exceeding 5 000 psi the end fit ting willl be butt welded onto the hose coupling Couplings can be supplied with your choice of end fittings see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOM MENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 5 16 48 20 2 62 90 7361 0835 4773PE 3 5 66 48 22 6 70 90 7361 0840 4773PE 3 1 2 6 04 54 24 1 75 90 7361 0845 4773PE Page 54 www gates com oilfield Gates Black Gold Cementing Hose With Fluoroelastomer Tube 15 000 psi W P 22 500 psi Test 33 750 Minimum Burst Certification Standards Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Used as a flexible connection between the cementing pump manifold and cementing head for conveyance of cement slurries at high pressure TEMPERATURE 4 F to 212 F 20 C to 100 C TUBE Type V Fluoroelastomer Black Excellent resistance to abrasion and corrosion REINFORCEMENT Multiple layers of close wound high tensile plated steel cables to withstand flexing and high pressures encountered in offshore operations Multiple layers of fabric reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Special Built In supplied with your choice of end fittings see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 5 66 60 29 4 130 90 7361 0840 4758L 3 6 16 60 33 2 172 90 7361 0845 4758L Page 55 www gates com oilfield Gates Black Gold Sour Service Hose 5 000 psi W P 10 000 psi Test 12 500 Minimum Burst Certification Standards Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost NACE Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible connection between the standpipe and swivel rotary drilling or between pump and standpipe rotary vibrator TEMPERATURE 4 F to 200 F 20 C to 93 C TUBE Type V Fluoroelastomer Black Resists abrasion corrosion oil and up to 20 H 2 S NOTE Hose is manufactured to handle up to 20 Hydrogen Sulfide H 2 S for 1 hour at 93 C 200 F at rated working pressure REINFORCEMENT Multiple layers of close wound high tensile steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged meets NACE MR0175 API male line pipe threads standard Gates recommends butt welded couplings Couplings can be supplied with your choice of end fitting see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Cplg Threads API In Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 4 15 36 10 1 3 33 90 7361 0825 4774F 3 4 61 48 11 1 4 44 5 90 7361 0830 4774F 3 1 2 5 25 54 13 2 4 47 90 7361 0835 4774F 4 5 58 54 13 9 5 55 90 7361 0840 4774F Page 56 www gates com oilfield Gates Black Gold Sour Service Hose 7 500 psi W P 15 000 psi Test 18 750 Minimum Burst Certification Standards Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost NACE Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible connection between standpipe and swivel rotary drilling or between pump and stand pipe rotary vibrator TEMPERATURE 4 F to 200 F 20 C to 93 C TUBE Type V Fluoroelastomer Black Resists abrasion corrosion oil and up to 20 H 2 S NOTE Hose is manufactured to handle up to 20 Hydrogen Sulfide H 2 S for 1 hour at 93 C 200 F at rated working pressure REINFORCEMENT Multiple layers of close wound high tensile steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged meets NACE MR0175 API 7K hose assemblies with working pressures exceeding 5 000 psi the end fitting will be butt welded onto the hose coupling Couplings can be sup plied with your choice of end fitting see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 5 14 48 20 6 62 90 7361 0835 4773LE 3 5 64 48 23 0 70 90 7361 0840 4773LE 3 1 2 6 05 54 24 6 75 90 7361 0845 4773LE 4 6 40 60 26 4 90 90 7361 0850 4773LE Page 57 www gates com oilfield Gates Black Gold Choke and Kill Hose 5 000 psi W P 10 000 psi Test 15 000 Minimum Burst Certification Standards Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost NACE Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible hose between the riser and manifold or around the ball joint of of fshore drilling rigs TEMPERATURE 4 F to 200 F 20 C to 93 C TUBE Type V Fluoroelastomer Black Resists abrasion corrosion oil and up to 20 H 2 S NOTE Hose is manufactured to handle up to 20 Hydrogen Sulfide H 2 S for 1 hour at 93 C 200 F at rated working pressure REINFORCEMENT Multiple layers of close wound high tensile steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged meets NACE MR0175 Per API flexible Choke and Kill hose end fittings will be butt welded and the pressure rating shall be equivalent to the pressure rating of the flexible hose Couplings can be supplied with your choice of end fitting see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FIT TINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAINLESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 4 15 36 10 1 33 90 7361 0825 4774F 3 4 61 48 11 1 44 5 90 7361 0830 4774F 3 1 2 5 25 54 13 2 47 90 7361 0835 4774F 4 6 40 60 26 4 90 90 7361 0850 4773LE Page 58 www gates com oilfield Gates Black Gold Choke and Kill Hose 10 000 psi W P 15 000 psi Test 22 500 Minimum Burst Certification Standards Lloyds Fire Test OD 1000 499 Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost NACE Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible hose between the riser and manifold or around the ball joint of offshore drilling rigs TEMPERATURE 4 F to 200 F 20 C to 93 C TUBE Type V Fluoroelastomer Black Resists abrasion corrosion oil and up to 20 H 2 S NOTE Hose is manufactured to handle up to 20 Hydrogen Sulfide H 2 S for 1 hour at 93 C 200 F at rated working pressure REINFORCEMENT Multiple layers of close wound high tensile plated steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abrasion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged meets NACE MR0175 Per API flexible Choke and Kill hose end fittings will be butt welded and the pressure rating shall be equivalent to the pressure of the flexible hose Couplings can be supplied with your choice of end fittings see Most Commonly used Weld ed On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 5 14 48 20 6 60 90 7361 0835 4773LE 3 5 64 48 23 0 70 90 7361 0840 4773LE 3 1 2 6 05 54 24 6 75 90 7361 0845 4773LE Page 59 www gates com oilfield Gates Black Gold Super Choke and Kill Hose 15 000 psi W P 22 500 psi Test 33 750 Minimum Burst Certification Standards Test Certificates Included Coupling Mat l Traceability Available 3rd Party Witness Test Additional Cost NACE Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Flexible hose between the riser and manifold or around the ball joint of of fshore drilling rigs TEMPERATURE 4 F to 200 F 20 C to 93 C TUBE Type V Fluoroelastomer Black Resists abrasion corrosion oil and up to 20 H 2 S NOTE Hose is manufactured to handle up to 20 Hydrogen Sulfide H 2 S for 1 hour at 93 C 200 F at rated working pressure REINFORCEMENT Multiple layers of close wound high tensile plated steel cables to withstand flexing and high pressures encountered in offshore operations Multiple layers of fabric reinforcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Special Built In meets NACE MR0175 Per API flexible Choke and Kill hose end fittings will be butt welded and the pressure rating shall be equivalent to the pressure rating of the flexible hose Couplings can be supplied with your choice of end fittings see Most Commonly used Welded On Fittings section for more detailed information NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 2 1 2 5 66 60 29 4 130 90 7361 0840 4758L 3 6 16 60 33 2 172 90 7361 0845 4758L Page 60 www gates com oilfield Gates Black Gold Decoking Hose 5 000 psi W P 10 000 psi Test 12 500 Minimum Burst 7 500 psi W P 15 000 psi Test 18 750 Minimum Burst Certification Standards Test Certificates Included Coupling Material Traceability Available 3rd Party Witness Test Additional Cost Provided by Gates Internally Certified Fabricators Refer to page 47 for a listing RECOMMENDED FOR Coke is one of the by products used in oil refining It is stored in silos until it can be loaded into railroad cars for shipment The coke hardens after being placed in the silos To unload the coke from the silos a decoking hose is attached to a drill stem which travels down the silo Us ing warm water and high pressure to wash the loosened coke from the silo TEMPERATURE 4 F to 180 F 20 C to 82 C TUBE Type C 3 Modified Nitrile 3 16 thick Black Specially compounded for handling abrasion and corrosion REINFORCEMENT Multiple layers of polyester cord over tube Multiple layers of close wound high tensile steel cables with one layer of adhesion fabric placed between cable layers Multiple layers of rein forcement under cover COVER Type C 4 Modified Nitrile Black Specially compounded UltraBrasion cover is resistant to abra sion corrosion cutting gouging oil and weather One continuous longitudinal yellow transfer label with serial number and code date embossed COUPLINGS Swaged supplied with API standard flanges or equivalent of your choice NOTE FIELD WELDING OF FITTINGS TO COUPLING IS NOT RECOMMENDED FITTINGS OPTIONAL Accessories such as SAFETY CLAMPS HOSE LIFT EYE COLLAR CLAMP and STAIN LESS STEEL ARMOR are found on page 55 Nom I D Nom O D Min Bend Radius In Wt Per Ft Swage Cplg Wts Ea Lbs Max Lgth of Hose Ft Safety Clamp Chain Part No Spec 3 3 4 61 5 66 48 48 10 8 22 6 44 5 70 90 90 7361 0830 7361 0840 4774PE Grade D 4773PE Grade E 3 1 2 3 1 2 5 25 6 04 54 54 12 8 24 1 47 75 90 90 7361 0835 7361 0845 4774PE Grade D 4773PE Grade E 4 4 5 61 6 48 54 60 13 4 25 8 55 90 90 90 7361 0840 7361 0850 4774PE Grade D 4773PE Grade E Page 61 www gates com oilfield Optional Accessories Additional Cost Contact a Gates Fabricator for pricing 1 Safety clamps can be obtained on special order Location for attaching these safety clamps is shown by notations marked at each end of the assembly 2 Hose lift eye and collar clamp also available Do not use safety clamp and chain for lifting 3 An external stainless steel armor shield can be applied over the hose cover The armor pro vides extra abrasion and mechanical protection for the hose where external abuse is severe Industrial Hose Products 39496 000 July 30 2009 Supersedes 39496 000 July 30 2007 Oilfield Hose Safety Clamps Chain For Rotary Vibrator Drilling Hose Grade D Rotary Hose or Motion Compensator Hose 5 000 psi W P 10 000 Test Nom I D Standard Stock X or Minimum Gates In mm Pack Order Qty Item No 2 1 2 3 3 1 2 4 63 5 76 2 88 9 101 6 1 EA 1 EA 1 EA 1 EA X X X X 7361 0825 7361 0830 7361 0835 7361 0840 Grade E Rotary Hose 7 500 psi W P 15 000 Test Nom I D Standard Stock X or Minimum Gates In mm Pack Order Qty Item No 2 1 2 3 3 1 2 4 63 5 76 2 88 9 101 6 1 EA 1 EA 1 EA 1 EA X X X X 7361 0835 7361 0840 7361 0845 7361 0850 SAFETY CLAMP A set of safety clamps can be obtained on special order Location for attaching these safety clamps is shown by notations marked at each end of the assembly NOTE Not Sold Separately Additional Cost Contact a Roughneck Distributor for pricing LIFT EYE AND COLLAR Hose lift eye and collar clamp also available Do not use safety clamp and chain for lifting NOTE Additional Cost Contact a Roughneck Distributor for pricing STAINELSS STEEL ARMOR An external stainless steel armor shield can be supplied Applied over the hose cover The armor provides extra abrasion and mechanical protection for the hose where external abuse is severe NOTE Additional Cost Contact a Roughneck Distributor for pricing Industrial Hose Products 39496 000 July 30 2009 Supersedes 39496 000 July 30 2007 Oilfield Hose Safety Clamps Chain For Rotary Vibrator Drilling Hose Grade D Rotary Hose or Motion Compensator Hose 5 000 psi W P 10 000 Test Nom I D Standard Stock X or Minimum Gates In mm Pack Order Qty Item No 2 1 2 3 3 1 2 4 63 5 76 2 88 9 101 6 1 EA 1 EA 1 EA 1 EA X X X X 7361 0825 7361 0830 7361 0835 7361 0840 Grade E Rotary Hose 7 500 psi W P 15 000 Test Nom I D Standard Stock X or Minimum Gates In mm Pack Order Qty Item No 2 1 2 3 3 1 2 4 63 5 76 2 88 9 101 6 1 EA 1 EA 1 EA 1 EA X X X X 7361 0835 7361 0840 7361 0845 7361 0850 SAFETY CLAMP A set of safety clamps can be obtained on special order Location for attaching these safety clamps is shown by notations marked at each end of the assembly NOTE Not Sold Separately Additional Cost Contact a Roughneck Distributor for pricing LIFT EYE AND COLLAR Hose lift eye and collar clamp also available Do not use safety clamp and chain for lifting NOTE Additional Cost Contact a Roughneck Distributor for pricing STAINELSS STEEL ARMOR An external stainless steel armor shield can be supplied Applied over the hose cover The armor provides extra abrasion and mechanical protection for the hose where external abuse is severe NOTE Additional Cost Contact a Roughneck Distributor for pricing Industrial Hose Products 39496 000 July 30 2009 Supersedes 39496 000 July 30 2007 Oilfield Hose Safety Clamps Chain For Rotary Vibrator Drilling Hose Grade D Rotary Hose or Motion Compensator Hose 5 000 psi W P 10 000 Test Nom I D Standard Stock X or Minimum Gates In mm Pack Order Qty Item No 2 1 2 3 3 1 2 4 63 5 76 2 88 9 101 6 1 EA 1 EA 1 EA 1 EA X X X X 7361 0825 7361 0830 7361 0835 7361 0840 Grade E Rotary Hose 7 500 psi W P 15 000 Test Nom I D Standard Stock X or Minimum Gates In mm Pack Order Qty Item No 2 1 2 3 3 1 2 4 63 5 76 2 88 9 101 6 1 EA 1 EA 1 EA 1 EA X X X X 7361 0835 7361 0840 7361 0845 7361 0850 SAFETY CLAMP A set of safety clamps can be obtained on special order Location for attaching these safety clamps is shown by notations marked at each end of the assembly NOTE Not Sold Separately Additional Cost Contact a Roughneck Distributor for pricing LIFT EYE AND COLLAR Hose lift eye and collar clamp also available Do not use safety clamp and chain for lifting NOTE Additional Cost Contact a Roughneck Distributor for pricing STAINELSS STEEL ARMOR An external stainless steel armor shield can be supplied Applied over the hose cover The armor provides extra abrasion and mechanical protection for the hose where external abuse is severe NOTE Additional Cost Contact a Roughneck Distributor for pricing Page 62 www gates com oilfield Oilfield Hose 16 EFBOP Blow Out Preventer Specification 4651XL 4651ZL Certification Standards DNV MSHA SAE USCG This product can be tested to meet other oilfield related certifi cates standards RECOMMENDED FOR Insert hose in all oilfield blow out systems This rugged hose has been tested for 5 000 psi static pressure requirements NOTE Insert must be sleeved and shielded for B O P applica tions in accordance with applicable specifications TEMPERATURE 40 F to 250 F 40 C to 121 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Four alternating layers of spiraled high tensile steel wire over a layer of fabric COVER Type A Neoprene Black Oil resistant synthetic rubber Special longitudinal red stripe for easy identification MAXIMUM WORKING PRESSURE 5 000 psi AVAILABLE SIZES 1 I D only LENGTHS Standard Pack 200 ft coiled and tied COUPLINGS Gates GlobalSpiral Couplings GS Ferrule GS Male Page 63 www gates com oilfield Oilfield Hose Motion Compensator Hose Plain End Specification 4651XL Certification Standards DNV MSHA SAE USCG This product can be tested to meet other oilfield related certifi cates standards RECOMMENDED FOR Stabilization of rotary drilling and pumping equipment against vertical wave action on offshore drill platforms TEMPERATURE 40 F to 250 F 40 C to 121 C TUBE Type A Neoprene Black Oil resistant synthetic rubber REINFORCEMENT Four alternating layers of spiraled high tensile steel wire over a layer of fabric COVER Type A Neoprene Black Oil resistant synthetic rubber Special longitudinal red stripe for easy identification MAXIMUM WORKING PRESSURE 2 500 psi AVAILABLE SIZES 2 I D only LENGTHS 200 ft maximum COUPLINGS Gates PCS Coupling PCS Ferrule PCS Male Page 64 www gates com oilfield SOURCES Dixon Valve Coupling Co George Myer Company Inc Oilfield Hose Powerbraid Plus EF POWERBR Specification 4651XL 4651ZL For 3 000 and 5 000 psi Certification Standards DNV MSHA SAE USCG This product can be tested to meet other oilfield related certifi cates standards RECOMMENDED FOR Rotary hose applications on work over rigs and slim hole or seismograph rigs designed to op erate at a maximum of 3 000 to 5 000 psi rated working pressure depending on size Applica tions on small or medium size drilling rigs used for water well operations water well core drill blast or shot hole operations Hoses are flexible connectors in pressure lines used in convey ing mud or air For normal air or mud applications and where increased resistance to external abuse or pump pulsations is required TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service TUBE Type C Nitrile Black RMA Class B Medium oil resistance REINFORCEMENT High tensile steel wire COVER Type A Neoprene Bla ck with blue longitudinal stripe All sizes perforated MAXIMUM WORKING PRESSURE 5 000 psi 1 1 1 4 1 1 2 and 2 3 000 psi 2 static AVAILABLE SIZES 1 through 2 I D LENGTHS 50 ft and 200 ft lengths COUPLINGS Gates GlobalSpiral GSP GSH Couplings Permanent Swaged or Crimped Couplings API threads on con necting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stain less steel and other special metals Wildman Type A reusable couplings not shown API threads only GS Ferrule GS Male Solid Male Ferrule George Myer GSH MaleGSP Ferrule GSP Male Page 65 www gates com oilfield Oilfield Hose Powerbraid Plus Specification 3670H For 2 000 and 2 500 psi Certification Standard MSHA RMA Class A RECOMMENDED FOR Rotary hose applications on work over rigs and slim hole or seismograph rigs designed to op erate at a maximum of 1 500 or 2 500 psi rated working pressure depending on size Applica tions on small or medium size drilling rigs used for water well operations water well core drill blast or shot hole operations Hoses are flexible connectors in pressure lines used in convey ing mud or air For normal air or mud applications and where increased resistance to external abuse or pump pulsations is required TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service TUBE Type C Nitrile Black Specially compounded to provide high resistance to oil abrasion and heat REINFORCEMENT High tensile steel wire COVER Type A Neoprene Black with blue longitudinal stripe All sizes perforated MAXIMUM WORKING PRESSURE 2 500 psi 2 1 2 2 000 psi 3 1 500 psi 4 AVAILABLE SIZES 2 1 2 3 and 4 I D LENGTHS 50 ft maximum 600 ft minimum order COUPLINGS Permanent Swaged or Crimped Couplings API threads on con necting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stain less steel and other special metals Wildman Type A reusable couplings not shown API threads only SOURCES Dixon Valve Coupling Co George Myer Company Inc Solid Male Ferrule George Myer Page 66 www gates com oilfield Oilfield Hose Hot Oiler Hose Specification 4657F RECOMMENDED FOR Static pressure hot oiler applications Designed specifically to handle the transfer of hot oil at 270 F continuous 300 F intermittent to clear the paraffin around the casing to help start the flow of oil to the surface Meets Flame Resistance Acceptance Designation MSHA 2G 11C TEMPERATURE 40 F to 300 F 40 C to 149 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Two braids of high tensile steel wire COVER Type M Hypalon Black Oil and abrasion resistant thin synthetic rubber MAXIMUM WORKING PRESSURE 2 300 psi static AVAILABLE SIZES 1 1 2 I D LENGTHS Standard Pack 120 ft carton COUPLINGS Gates Power Crimp Couplings available only in sizes 24 1 1 2 and 32 2 No skiving required for PC couplings Field Attachable Type T Couplings No Skiving required for Field Attachable Type T Couplings Certification Standards MSHA PCS Ferrule PCS Male Solid Male Page 67www gates com oilfield Page 68 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 69 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 70 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 71 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 72 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 73 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 74 www gates com oilfield CAMERON HUB CONNECTIONS FOR 5 000 psi RATED WORKING PREISSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 75 www gates com oilfield CAMERON HUB CONNECTIONS FOR 10 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 76 www gates com oilfield CAMERON HUB CONNECTIONS FOR 15 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 77 www gates com oilfield API TYPE 16BX INTEGRAL HUB CONNECTIONS FOR 5 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 78 www gates com oilfield API TYPE 16BX INTEGRAL HUB CONNECTIONS FOR 10 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 79 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose API TYPE 16BX INTEGRAL HUB CONNECTIONS FOR 15 000 RATED WORKING PRESSURE Page 80 www gates com oilfield API TYPE 6B FLANGE FOR 3 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 81 www gates com oilfield API TYPE 6B FLANGE FOR 5 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 82 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose API TYPE 6BX FLANGE FOR 10 000 psi RATED WORKING PRESSURE Page 83 www gates com oilfield API TYPE 6BX FLANGE FOR 15 000 psi RATED WORKING PRESSURE GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose Page 84 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose RING JOINT FLANGE FOR 1500 LB PRESSURE RATING Page 85 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose RING JOINT FLANGE FOR 2500 LB PRESSURE RATING Page 86 www gates com oilfield GATES CORPORATION DENVER COLORADO USA Most Commonly Used Add On Fittings Rotary Choke Kill Hose OTHER Page 87www gates com oilfield For more details or to order these hoses see Gates Hydraulic Hose Couplings Equipment catalog 35093 Page 88 www gates com oilfield Hydraulic Hose EFG6K Spiral Wire Hose Specification 4651Z ZL ZS ZT ZX RECOMMENDED FOR Extremely high pressure high impulse applications such as hydrostatic transmissions EFG6K is designed to meet all requirements of SAE 100R15 specifications Meets Flame Resistance Acceptance Designation of MSHA 2G Makes designing and plumbing of ex tremely high pressure hydraulic systems easy and efficient Compatible with biodegradable hydraulic fluids like polyol ester polyglycol and vegetable oil as well as standard petroleum based fluids Applications B O P Heavy Equipment TEMPERATURE 40 F to 250 F 40 C to 121 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Four alternating layers of spiraled high tensile steel wire Six alternating layers of spiraled high tensile steel wire on 20 and 24 sizes COVER Two cover types available 1 Standard cover Type A Neoprene Black Oil resistant synthetic rubber Dual gold stripe layline 2 MegaTuff a special cover designed to withstand the toughest most abrasive environ ments MegaTuff lasts up to 300 times longer than standard hose during hose to hose and hose to metal abrasion tests MAXIMUM WORKING PRESSURE 6 000 psi AVAILABLE SIZES 3 8 through 1 1 2 I D MegaTuff available 1 2 through 1 1 4 LENGTHS Standard Pack 100 ft carton in sizes 6 through 16 Standard Pack 50 ft carton in sizes 20 through 24 Also available in extra long 200 ft lengths COUPLINGS GS Stems and Ferrules available in sizes 6 3 8 through 20 1 1 4 No skiving required for GS couplings GSH Couplings available in 24 1 1 2 size No skiving required for GSH Couplings Certification Standards ABS DIN 20023 4SH 4SP DNV EN 856 4SH 4SP MSHA SAE 100R15 USCG This product can be tested to meet other oilfield related certificates standards Page 89 www gates com oilfield Hydraulic Hose EFG5K Spiral Wire Hose Specification 4651Z ZL ZS ZT RECOMMENDED FOR Extremely high pressure hydraulic applications EFG5K is designed to meet all requirements of the proposed SAE 100R13 specifications Meets Flame Resistance Acceptance Desig nation of MSHA 2G Compatible with biodegradable hydraulic fluids such as polyol ester polyglycol and vegetable oil as well as standard petroleum based fluids Applications B O P Production Equipment TEMPERATURE 40 F to 250 F 40 C to 121 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Four alternating layers of spiraled high tensile steel wire on 10 12 and 16 sizes Six alternating layers of spiraled high tensile steel wire on 20 24 and 32 sizes COVER Two cover types available 1 Standard cover Type A Neoprene Black Oil resistant synthetic rubber Dual red stripe layline 2 MegaTuff a special cover designed to withstand the toughest most abrasive envi ronments MegaTuff lasts up to 300 times longer than standard hose during hose to hose and hose to metal abrasion tests MAXIMUM WORKING PRESSURE 5 000 psi AVAILABLE SIZES 3 8 through 2 I D MegaTuff available 3 8 through 2 LENGTHS Standard Pack 100 ft carton in sizes 10 through 16 Standard Pack 50 ft carton in sizes 20 through 32 Also available in extra long 200 ft lengths COUPLINGS GS Stems and Ferrules available in sizes 6 3 8 through 20 1 1 4 No skiving required for GS couplings GSH Couplings available in sizes 24 1 1 2 through 32 2 No skiving required for GSH Couplings Certification Standards ABS DIN 20023 4SH 4SP DNV EN 856 4SH 4SP MSHA SAE 100R13 USCG This product can be tested to meet other oilfield related certificates standards Page 90 www gates com oilfield Hydraulic Hose EFG4K Spiral Wire Hose Specification 4651 XT XL RECOMMENDED FOR Very high pressure hydraulic applications Exceeds all performance requirements for SAE 100R12 EN 856 R12 and EN 856 SP 16 Compatible with biodegradable hydraulic fluids such as polyol ester polyglycol and vegetable oil as well as standard petroleum based fluids Meets Flame Resistance Acceptance Designation MSHA 2G TEMPERATURE 40 F to 250 F 40 C to 121 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Four alternating layers of spiraled high tensile steel wire COVER Two cover types available 1 Standard cover Type A Neoprene Black Oil resistant synthetic rubber 2 MegaTuff a special cover designed to withstand the toughest most abrasive envi ronments MegaTuff lasts up to 300 times longer than standard hose during hose to hose and hose to metal abrasion tests MAXIMUM WORKING PRESSURE 4 000 psi AVAILABLE SIZES 3 8 through 1 1 4 I D MegaTuff available 3 8 through 1 1 4 LENGTHS Standard Pack 100 ft carton in sizes 6 through 20 Also available in extra long 200 ft lengths COUPLINGS GS Stems and Ferrules available in sizes 6 3 8 through 20 1 1 4 No skiving required for GS couplings Certification Standards DIN 20023 4SP EN 856 4SP MSHA SAE 100R12 This product can be tested to meet other oilfield related certificates standards Page 91 www gates com oilfield RECOMMENDED FOR Extremely high pressure high impulse applications G3K is designed to exceed all perfor mance requirements of SAE 100R11 and SAE 100R12 specifications Meets Flame Resis tance Acceptance Designation MSHA 2G Applications B O P Heavy Equipment TEMPERATURE 40 F to 250 F 40 C to 121 C TUBE Type C Nitrile Black Oil resistance synthetic rubber REINFORCEMENT Four alternating layers of spiraled high tensile steel wire COVER Two cover types available 1 Standard cover Type A Neoprene Black Oil resistant synthetic rubber Dual white stripe layline 2 MegaTuff a special cover designed to withstand the toughest most abrasive environ ments MegaTuff lasts up to 300 times longer than standard hose during hose to hose and hose to metal abrasion tests MAXIMUM WORKING PRESSURE 3 000 psi AVAILABLE SIZES 1 1 4 through 2 I D MegaTuff available 1 1 4 through 2 I D LENGTHS Standard Pack 50 ft carton in sizes 20 through 32 Also available in long 121 ft to 200 ft lengths COUPLINGS MegaCrimp Couplings available for sizes through 20 1 1 4 No skiving required for MegaCrimp couplings Gates Power Crimp Couplings available only in sizes 24 1 1 2 and 32 2 No skiving required for PC couplings Field Attachable Type T Couplings No Skiving required for Field Attachable Type T Couplings Permanent GSP Stems and Ferrules available only in sizes 24 1 1 2 and 32 2 No skiving required for GSP couplings Hydraulic Hose EFG3K Spiral Wire Hose Specification 4651 XL XT Certification Standards ABS DIN 20023 4SP EN 856 4SP MSHA SAE 100R12 This product can be tested to meet other oilfield related certificates standards Page 92 www gates com oilfield Hydraulic Hose M6K Mega6000 Hose RECOMMENDED FOR High pressure hydraulic applications Provides tighter than standard minimum bend radius and greater flexibility for easier plumbing TEMPERATURE 40 F to 212 F 40 C to 100 C For water emulsions see Temperature Limits Table TUBE Black oil resistant synthetic rubber Nitrile Type C See Hose Stock Characteristics REINFORCEMENT Two braids of high tensile steel wire COVER Black oil abrasion and weather resistant synthetic rubber Modified Nitrile Type C2 MAXIMUM WORKING PRESSURE 6 000 psi AVAILABLE SIZES 1 4 I D only LENGTHS Available in bulk reels COUPLINGS MegaCrimp Couplings available for 1 4 size No skiving required for MegaCrimp couplings Certification Standards MSHA DNV Page 93 www gates com oilfield Hydraulic Hose M5K Mega5000 Hose RECOMMENDED FOR High pressure hydraulic applications Provides tighter than standard minimum bend radius and greater flexibility for easier plumbing TEMPERATURE 40 F to 212 F 40 C to 100 C For water emulsions see Temperature Limits Table TUBE Black oil resistant synthetic rubber Nitrile Type C See Hose Stock Characteristics REINFORCEMENT Two braids of high tensile steel wire COVER Black oil abrasion and weather resistant synthetic rubber Modified Nitrile Type C2 Available with unique abrasion resistant MegaTuff or XtraTuff cover MAXIMUM WORKING PRESSURE 5 000 psi AVAILABLE SIZES 1 4 through 1 2 I D LENGTHS Available in bulk reels COUPLINGS MegaCrimp Couplings available for all sizes No skiving required for MegaCrimp couplings Certification Standards MSHA DNV Page 94 www gates com oilfield Hydraulic Hose M4K Mega4000 Hose RECOMMENDED FOR High pressure hydraulic applications Provides tighter than standard minimum bend radius and greater flexibility for easier plumbing The plus symbol indicates development testing at 150 of maximum working pressure up to 600 000 impulse cycles TEMPERATURE 40 F to 212 F 40 C to 100 C For water emulsions see Temperature Limits Table TUBE Black oil resistant synthetic rubber Nitrile Type C See Hose Stock Characteristics REINFORCEMENT Two braids of high tensile steel wire COVER Black oil abrasion and weather resistant synthetic rubber Modified Nitrile Type C2 Available with unique abrasion resistant MegaTuff or XtraTuff cover MAXIMUM WORKING PRESSURE 4 000 psi AVAILABLE SIZES 1 4 through 1 I D LENGTHS Available in bulk reels COUPLINGS MegaCrimp Couplings available for all sizes No skiving required for MegaCrimp couplings GlobalSpiral Couplings available for 3 4 Certification Standards MSHA SAE 100R19 Page 95 www gates com oilfield Hydraulic Hose M3K Mega3000 Hose Specification 4657GC SF RECOMMENDED FOR High pressure hydraulic oil lines Meets SAE 100R17 requirements M3K hose has smaller exterior dimensions and significantly tighter bend radius than other SAE 100R1 and 100R2 hose Applications Hydraulic systems requiring tight bending TEMPERATURE 40 F to 212 F 40 C to 100 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Braided high tensile steel wire Sizes 3 4 6 and 8 are one braid sizes 10 12 and 16 are two braid COVER Two cover types available 1 Standard cover C 2 Modified Nitrile Black Oil abrasion and weather resistant syn thetic rubber 2 MegaTuff a special cover designed to withstand the toughest most abrasive environ ments MegaTuff lasts up to 300 times longer than standard hose during hose to hose and hose to metal abrasion tests MAXIMUM WORKING PRESSURE 3 000 psi AVAILABLE SIZES 3 16 through 1 I D LENGTHS Available in 50 ft bulk reels COUPLINGS Permanent PC Stems and Ferrules available for 3 3 16 size No skiving required for PC Couplings MegaCrimp Couplings available for 4 1 4 through 16 1 size No skiving required for MegaCrimp couplings GS Stems and Ferrules available for 16 1 size only No skiving required for GS couplings Certification Standards ABS DNV EN 856 4SH 4SP GL MSHA SAE 100R17 USCG This product can be tested to meet other oilfield related certificates standards Page 96 www gates com oilfield Hydraulic Hose G2 2 Wire Braid Hose Specification 4657F RECOMMENDED FOR High pressure hydraulic oil lines Meets or exceeds the requirements of SAE 100R2AT and performance requirements of DIN20022 2SN Meets Flame Resistance Acceptance Designation MSHA 2G Applications Well Servicing Unit Power Tongs Reverse Drilling Units Fishing Tools Casing Handling Equipment TEMPERATURE 40 F to 212 F 40 C to 100 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT Two braids of high tensile steel wire COVER Type C 2 Modified Nitrile Black Oil and abrasion resistant thin synthetic rubber MAXIMUM WORKING PRESSURE Varies by size Refernce Gates Hydraulic Hose Catalog 35093 AVAILABLE SIZES 3 16 through 2 I D LENGTHS Available in 50 ft length and bulk reels COUPLINGS MegaCrimp Couplings available for sizes through 20 1 1 4 No skiving required for MegaCrimp couplings Power Crimp Couplings available only in size 3 3 16 No skiving required for PC couplings Field Attachable Type T Couplings No Skiving required for Field Attachable Type T Couplings Permanent GSP Stems and Ferrules available only in sizes 24 1 1 2 and 32 2 No skiving required for GSP couplings Certification Standards DIN 20022 2SN DNV ABS EN 853 2SN MSHA SAE 100R2 Type AT USCG This product can be tested to meet other oilfield related certificates standards Page 97 www gates com oilfield RECOMMENDED FOR Medium pressure hydraulic lines Meets or exceeds the requirements of SAE 100R1 Type AT and SAE 100R1 Type S and performance requirements of EN 853 1SN Meets Flame Resistance Acceptance Designation MSHA 2G Applications Hydraulic systems requiring tight bending TEMPERATURE 40 F to 212 F 40 C to 100 C TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT One braid high tensile steel wire COVER Type C 2 Modified Nitrile Black Oil and abrasion resistant synthetic rubber MAXIMUM WORKING PRESSURE 600 psi 40 through 3 625 psi 3 AVAILABLE SIZES 3 16 through 2 I D LENGTHS Available in bulk reels COUPLINGS MegaCrimp Couplings available for sizes 4 1 4 through 20 1 1 4 No skiving required for MegaCrimp couplings Field Attachable Type T Couplings No Skiving required for Field Attachable Type T Couplings Permanent GSP Stems and Ferrules available only in sizes 24 1 1 2 and 32 2 No skiving required for GSP couplings Hydraulic Hose G1 1 Wire Braid Hose Specification 4657 Certification Standards DIN 20022 1SN DNV ABS EN 853 1SN GL MSHA SAE 100R1 Type AT USCG This product can be tested to meet other oilfield related certificates standards Page 98 www gates com oilfield Hydraulic Hose C5C Textile Wire Textile Hose Specification 3658C RECOMMENDED FOR Medium pressure hydraulic petroleum based oil lines in impulse applications lube oil air and water in applications such as air brakes power steering CAUTION Intended for heavy duty commercial vehicle use only turbocharger oil supplies tilt cab cylinders transmission coolant and filtration lines Meets or exceeds the requirements of SAE 100R5 for traditional hydraulic applications DOT FMVSS 106 74 Type AII and SAE J1402 Type AII for air brake applications 4 to 12 Not recommended for gasoline or diesel fuel TEMPERATURE Under SAE 100R5 hydraulic conditions 40 F to 212 F 40 C to 100 C All purpose fleet applications hot lube oil lines 40 F to 300 F 40 C to 149 C Air to 160 F 71 C Avoid continuous use at maximum temperature concurrent with maxi mum working pressures TUBE Type A Neoprene Black Oil resistant synthetic rubber For 4 and 5 sizes Type C Nitrile Black Oil resistant synthetic rubber For 6 through 40 sizes REINFORCEMENT One braid of high tensile carbon steel wire over one braid of polyester COVER Black Oil and mildew resistant polyester braid MAXIMUM WORKING PRESSURE 350 psi 40 to 3 000 psi 4 AVAILABLE SIZES 3 16 through 2 3 8 I D LENGTHS 50 ft and 100 ft or reel up to 440 ft depends on size COUPLINGS C5 Field Attachable Couplings No Skiving required for C5 Field Attachable Couplings NOTE Federal law requires registration with the Department of Transportation for anyone producing air brake hose assemblies with swaged or crimped fittings Certification Standards DOT FMVSS 106 74 Type AII RCCC RP305 B SAE 100R5 SAE J1402 Type AII This product can be tested to meet other oilfield related certificates standards Page 99 www gates com oilfield RECOMMENDED FOR Petroleum base or phosphate ester fluids diesel fuels and filtration lines transmission coolant lines hot lube oil lines power steering CAUTION Intended for heavy duty com mercial vehicle use only gasoline and turbocharger oil supplies Tilt cab cylinder and air brakes C5D 4 to 12 meets or exceeds DOT FMVSS 106 74 Type AII SAE J1402 Type AII and SAE J1019 and fuel resistance of SAE J30R2 TEMPERATURE 40 F to 300 F 40 C to 149 C Air to 250 F 121 C only maximum phosphate esters to 212 F 100 C TUBE Type J CPE Black Oil resistant synthetic rubber REINFORCEMENT One braid of high tensile steel wire over one braid of polyester COVER Green Oil and mildew resistant polyester braid impregnated with synthetic rubber MAXIMUM WORKING PRESSURE 400 psi 16 through 1 500 psi 4 AVAILABLE SIZES 3 16 through 7 8 I D LENGTHS 50 ft and bulk reels up to 440 ft COUPLINGS C5 Field Attachable Couplings No Skiving required for C5 Field Attachable Couplings NOTE Federal law requires registration with the Department of Transportation for anyone producing air brake hose assemblies with swaged or crimped fittings Certification Standards DOT FMVSS 106 74 Type AII SAE J1019 SAE J1402 Type AII SAE J30R2 This product can be tested to meet other oilfield related certificates standards Hydraulic Hose C5D High Temp Multi Fluid Specification 3658D Page 100 www gates com oilfield RECOMMENDED FOR On shore off shore and marine diesel fuel and gasoline applications and hot oil lines up to 212 F Meets marine fuel line specifications SAE J1527 Type A Class 1 and SAE J1942 requirements Exceeds performance requirements of SAE J30R2 for non marine applications TEMPERATURE 4 F to 212 F 20 C to 100 C TUBE Type C Nitrile Black Oil and heat resistant synthetic rubber REINFORCEMENT One wire braid COVER Type C 2 Modified Nitrile Blue MAXIMUM WORKING PRESSURE 500 psi AVAILABLE SIZES 1 4 through 7 8 I D LENGTHS 50 ft and reels up to 385 ft COUPLINGS Brass or carbon steel C5 Field Attachable Couplings No Skiving required for C5 Field Attachable Couplings Certification Standards ABS SAE J1019 SAE J1402 Type AII SAE J1527 Type A Class I SAE J1942 SAE J30R2 This product can be tested to meet other oilfield related certificates standards Hydraulic Hose C5M Marine Fuel Line Hose Specification 3658F Page 101 www gates com oilfield RECOMMENDED FOR Air brake hose power steering CAUTION Intended for heavy duty commercial vehicle use only fuel filter engine and transmission coolant lines and hot 300 F lube oil lines TEMPERATURE 40 F to 300 F 40 C to 149 C Air to 250 F 121 C maximum only TUBE Type C Nitrile Black Oil resistant synthetic rubber REINFORCEMENT One braid of high tensile steel wire over one braid of polyester COVER Black Oil and heat resistant textile braid impregnated with synthetic rubber Green stripe MAXIMUM WORKING PRESSURE 300 psi through 1 500 psi AVAILABLE SIZES 3 16 through 1 1 8 I D LENGTHS 50 ft and reels to 440 ft COUPLINGS C5E Field Attachable Couplings No Skiving required for C5E Field Attachable Couplings Certification Standards DOT FMVSS 106 74 Type AI SAE J1019 SAE J1402 Type AI 4 through 12 This product can be tested to meet other oilfield related certificates standards Hydraulic Hose C5E High Temp Flexline Hose Specification 3658E Page 102www gates com oilfield For more details or to order these hoses see Gates Hydraulic Hose Couplings Equipment Catalog 35093 Page 103 www gates com oilfield Crimper Dimensions 31 H x 32 W x 16 D Weight 650 lbs GATES NEW 6 INDUSTRIAL HOSE HOSE CRIMPER The GC 96 crimper is capable of crimping up to 6 inch ID industrial hose This crimper al lows distributors to make reliable and professional looking assemblies providing more val ue to the end user The large crimper head allows industrial hose assemblies to be made with a variety of terminations using crimpable ferrules and sleeves The GC96 crimper has additional versatility since in conjunction with optional spacer dies and GC 32 XD dies it can make Gates hydraulic hose assemblies also Features Electronic touch screen control panel for fast input of crimper settings Horizontal front end feed makes crimping easier and convenient 340 ton force that allows crimping of a wide variety of couplings 2 speed die closure and rapid retract permit fast assembly fabrication 3 phase inverter allows crimper to be used all over the world Full range die sets that enable production of a wide range of hose assemblies Complete line of options permit customizing the crimper to meet your needs Starter Kit 7482 9112 includes Operation manual CD ROM Grease Gun Grease and calipers GC 96 INDUSTRIAL HOSE CRIMPER Model Number GC 96 Product Number 7480 9001 Crimper Force 340 Tons Capability 1 4 2 Industrial and hydraulic hose except 2 6 wire 2 1 2 4 Industrial hose 5 6 Industrial hose up to and including 100 PSI WP Power Source 208 260 Volts 45 65 HZ Single Phase and 20 Amps electrical inverter for world wide use Receptacle requirements NEMA LS 204 20 AMP 250V Page 104 www gates com oilfield electrical inverter for world wide use Crimper Dimensions 37 H x 23 W x 19 1 2 D Stand Dimensions Adjustable Height 25 1 2 H x 31 3 4 W x 16 1 2 D Weight 660 lbs Crimping Force 470 Tons GATES 2 Xtra Duty HOSE CRIMPER The 32 indicates that it crimps through 2 I D hoses for the entire Gates Hydraulic product line and the XD stands for Xtra Duty that points out that this can handle every day crimp ing volume even in a large hose assembly shop This crimper is equipped with a 5HP 2 stage pump that delivers twice the number of crimps per minute as the OmniCrimp 21 machine it replaces This pump along with the patented CLOVER LEAF crimp design delivers over 470 tons of crimp force to efficiently handle up to 2 six wire hose and cou plings This design also eliminates any and all finished coupling crimp O D taper that is a problem for ordinary crimpers in the market place The open throat allows for crimping from the front or back of the machine although it is recommended that bent tube couplings are crimped by inserting from the back Capability GC 32 XD Global Crimper Crimps every hose and coupling in the Gates catalog up to 2 1 2 ID Model Number GC 32 XD Product Number 7480 7001 Part Number 78828 Motor 5 HP Power Source 208 264 Volts 45 65 HZ 1 or 3 Phase and 20 Amps Page 105 www gates com oilfield You can use Power Crimp 3000B to couple permanent hose assemblies in hose sizes from 3 16 through 2 Including 6 spiral Power Crimp 3000B is rugged enough to absorb the punishment of continued use The ram can exert a hydraulic force in excess of 125 tons and can crimp all Gates hydraulic hose types 3 16 through 2 This Gates crimper uses an automatic limit switch to give push button convenience during the crimping operation accurately and dependably Dimensions 10 x 10 x 25 Production Rate 209 assemblies per hour using 1 2 ID one wire braid hose and straight stems with return stroke limiting arm Weight 375 lbs Pump and dies sold separately Power Source An electrical power unit is used to operate this machine We offer several different Electro Hydraulic pumps 440 Volt 3 HP 3 Phase 60 Cycles Hydraulic Pressure Rating 11 000 psi 12 Quart Oil Capacity 20W 230 Volt 3 HP Single Phase 60 Cycles Hydraulic Pressure Rating 11 000 psi 12 Quart Oil Capacity 20W 230 Volt 3 HP 3 Phase 60 Cycles Hydraulic Pressure Rating 11 000 psi 12 Quart Oil Capacity 20W 115 Volt 2 HP Single Phase 60 Cycles Hydraulic Pressure Rating 11 000 psi 8 Quart Oil Capacity 20W Different voltage pumps are available on special order Power Crimp 3000B Crimper and Power Source Page 106 www gates com oilfield Power Source The flows of two fixed displacement pumps are combined to delivery a high volume of oil at low pressure for fast transversion 115 Volt 30 Amp Circuit 1 HP 60 Cycles 230 Volt 15 Amp 1 HP 60 Cycles Dimensions 12 wide by 25 deep by 18 high Weight 65 lbs Maximum Working Pressure 4 900 psi Oil Capacity 6 Quart 20W 10W in cold below 40 F Power Crimp 707 Crimper and Power Source The Gates Power Crimp 707 is the most precise yet simplest crimper made It was the first crimper with electronic digital readout to indicate gauge setting The toughest part about us ing the 707 is pushing a button It takes just a few seconds to make factory quality hose assemblies Crimps hydraulic hoses from low pressure return lines to ex tremely high pressure spirals from 3 16 to 11 4 I D Crimps straight and bent tube stems plus 45 and 90 block types with notched die cone Production Rate 100 assemblies per hour using 1 2 I D 2 wire straight thread assemblies Dimensions 13 wide by 12 deep by 26 1 2 high Weight 188 lbs Pump and dies sold separately Page 107 www gates com oilfield Hand Pump No power source needed Economical convenient and portable for use anywhere Make factory quality assemblies in the field to minimize downtime Pressure Rating 10 000 psi Weight 25 6 lbs Shop Air Pump Works off standard shop air 90 psi Economical convenient and versatile for use wherever 90 psi compressed air is available Pressure Rating 10 000 psi Weight 12 lbs 1 4 HP 12 Volt DC Pump Mobile operation runs on standard 12 volt car truck bat tery or a 12 volt portable battery pack Ideal for tough jobs in the field Pressure Rating 10 000 psi Weight 20 5 lbs 1 4 HP 115 Volt AC Pump Economical and light weight for portability Pressure Rating 10 000 psi Weight 20 lbs 1 2 HP 115 Volt AC Pump Medium speed Economical Recommended for a sta tionary or mobile application Pressure Rating 10 000 psi Weight 32 lbs 1 1 2 HP 115 Volt AC Pump High speed Recommended for stationary applica tions Pressure Rating 10 000 psi Weight 108 lbs 1 2 HP 230 Volt AC Pump Medium speed Economical Recommended for a sta tionary or mobile application Pressure Rating 10 000 psi Weight 32 lbs MobileCrimp 4 20 Crimper and Pumps The latest in high tech crimping Portable mobile crimper is light and powerful enough to crimp up to 1 1 4 four spiral hose Great for jobs in the field only weighs 57 pounds Digital accuracy for precise consistent crimping Digital Dial Control Simple and economical Just dial in appropriate crimp set ting and hold the pump start button until light comes on and buzzer sounds then release Ability to lock in setting for multiple assemblies Light and buzzer operate on two AAA batteries Die sets sold separately Positive Stop Control No settings necessary color coded spacer rings control the crimp Just hold the pump start button until the ram extends to a fixed stop for each crimp then release Controlled crimp stroke for ease of repeatability Die sets and spacer rings sold separately Page 108www gates com oilfield For more details or to order these hoses see Gates Industrial Hose Couplings and Equipment Catalog 39496 000 Page 109 www gates com oilfield Colt Acid Chemical Hose Specification 4696A RECOMMENDED FOR Tank truck barge ship or storage tank transfer of a variety of mild chemical products Colt contains a wire helix for full suction capability as well as for routing hoses through tight bends Its EPDM tube stock will withstand 250 F 121 C applications Reference Gates Chemical Resistance Table for proper hose selection TEMPERATURE 40 F to 250 F 40 C to 121 C normal service Colt is designed to withstand fluid tempera tures to 250 F 121 C however the rating is dependent on the specific chemical conveyed Contact Denver Product Application 303 744 5070 for any chemical above 125 F 52 C CONSTRUCTION Tube Type P EPDM Black Mild chemical resistance Reinforcement Synthetic high tensile textile with steel wire helix Cover Type P EPDM Yellow corrugated with green spiral stripe PACKAGING 100 length coiled and wrapped in polyethylene BRANDING Continuous transfer label Example GATES Colt Acid Chemical Suction Discharge 150 PSI 1 03MPa WP Made In U S A For your safety Use Permanent Couplings above 125 F SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 400 feet for sizes through 4 and 200 feet for sizes above 4 If a special transfer label is required contact Gates Corporation for minimum quantity Specific cut lengths available through the Cut Length Program Contact Customer Service for details REMNANT LENGTHS Remnant lengths are sometimes available in popular sizes at a discount Contact Gates Cor poration for pricing order requirements and availability COUPLINGS Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Tri Lokt Machined steel insert male NPT threads only Held in place with steel yoke and Band It Jr clamps Insert is reusable can be reinstalled with new yoke and clamps Source Band It IDEX Inc Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attach ment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Page 110 www gates com oilfield Renegade Acid Chemical Hose RECOMMENDED FOR Tank truck barge ship or storage tank transfer of a variety of chemical products Renegade The Ultrahigh Molecular Weight Polyethylene tube stock has excellent chemical resistance and is backed by Gates Gatron the coupling Renegade is designed for easy cleaning in bath contain ing 10 NaOH 212 F 100 C Cleaning in place CIP methods may be used Applica tions include over 450 basic chemicals which are building blocks for numerous chemicals used in a variety of industries Reference Gates Chemical Resistance Table for proper hose selection TEMPERATURE 40 F to 212 F 40 C to 100 C normal service Renegade is designed to withstand fluid tem peratures to 212 F 100 C however the rating is dependent on the specific chemical conveyed Contact Denver Product Application 303 744 5070 for any chemical above 125 F 52 C CONSTRUCTION Tube Type L Ultrahigh Molecular Weight Polyethylene Clear backed with Gatron XLPE Reinforcement Synthetic high tensile textile with steel wire helix Cover Type P EPDM Green corrugated with yellow spiral stripe PACKAGING 100 length coiled and wrapped in polyethylene BRANDING Continuous transfer label Example GATES Renegade Acid Chemical Suction Discharge 200 PSI 1 38MPa WP Made In U S A For your safety Use Permanent Couplings above 125 F SPECIAL ORDER Black red blue and yellow covers are made to order and require minimum production order REQUIREMENTS quantities of 400 feet per size For price add 10 x1 10 to price Special production runs require minimum order quantities of 400 feet per size If a special transfer label is required contact Gates Corporation for minimum quantity Specific cut lengths available through the Cut Length Program Contact Customer Service for details REMNANT LENGTHS Remnant lengths are sometimes available in popular sizes at a discount Contact Gates Corporation for pricing order requirements and availability COUPLINGS Specification 4697G Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Tri Lokt Machined steel insert male NPT threads only Held in place with steel yoke and Band It Jr clamps Insert is reusable can be reinstalled with new yoke and clamps Source Band It IDEX Inc Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attach ment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Page 111 www gates com oilfield RECOMMENDED FOR Petroleum base hydraulic oils water glycol antifreeze solutions hot lubricating oils and air NOTE Lock On hose and couplings are not recommended for pressure surge applica tions or critical applications such as permanent piping in residential or commercial buildings Not recommended for gasoline or diesel fuels TEMPERATURE 40 F to 212 F 40 C to 100 C normal service For air 160 F 71 C only For water emulsion see Gates Hydraulic Hose Catalog 35093 TUBE Type C Nitrile Black Meets RMA Class A High oil resistance REINFORCEMENT Braided high tensile synthetic textile cord COVER Type A Neoprene Black Type C 2 Modified Nitrile Blue Red Yellow Green or Gray Meets RMA Class A High oil resistance Flame resistant MAXIMUM WORKING PRESSURE 300 psi AVAILABLE SIZES 1 4 through 3 4 I D LENGTHS Standard Pack is reels STANDARDS Tube RMA Class A Cover RMA Class A COUPLINGS Lock On Hydraulic lock on couplings or clamp over beaded nipple Source Gates Corporation Air Multi Purpose Hose LOL Plus Lock On Hose Specification 3284D E G H R Y Page 112 www gates com oilfield Air Multi Purpose Hose Terminator Up through 1 2 only Standard Air Hose Machined brass with serrated shank NPTF threads on hex solid male and on hex solid female and NPSM threads on hex swivel female Sources American Coupling Co A P G Lenz Inc National Coupling Co Anderson Fittings Dixon Valve Coupling Co Plews Schrader Up through 1 with bands up through 1 2 with ferrules Cast Brass Short Shank Cast brass serrated shank hex swivel female with washer solid male GHT threads 3 4 11 1 2 Sources A P G J C Gadd Co Seal Fast Inc Machined Brass Short Shank Machined brass serrated shank Each set has round swivel female and solid male GHT washer seal Octagon nut male and female Sources American Coupling Co Anderson Fittings A P G Campbell Fittings Inc Lenz Inc Long Shank Case brass serrated shank set has hex male and hex swivel female coupling with a washer seal Threads are GHT or NPSM Sources A P G Dixon Valve Coupling Co Seal Fast Inc Gates GLX Do not use male swivel reusable or o ring type couplings One piece staked ferrule design Smooth ferrule ID designed for textile reinforced transfer hoses Male pipe NPTF 30 cone seat and female JIC 37 flare swivel terminations TuffCoat plated steel for 400 hour red rust corrosion protection SAE J516 and ASTMB 117 salt spray conditions Source Gates Corporation Gates MegaCrimp NPT threads on connecting end of stem for easy flange attachment Electroplated steel The C insert assures an even distribution of crimping forces to form a concentric seal Source Gates Corporation RECOMMENDED FOR Applications requiring a premium quality multi purpose hose with superior abrasion resistance for air oil and some chemical applications Excellent durability for extra long life in these ap plications mining air drill construction poultry plants and other severe service Excellent weather and ozone resistance TEMPERATURE 40 F to 212 F 40 C to 100 C continuous service CONSTRUCTION Tube Type C Nitrile Black Meets RMA Class A High oil resistance Reinforcement Synthetic high tensile textile cord Cover Type C 4 Carboxylated Nitrile Yellow MAXIMUM WORKING PRESSURE 501 psi AVAILABLE SIZES 1 4 through 2 I D LENGTHS 1 4 through 1 1 4 I D Standard Pack is reels 1 1 2 and 2 I D 100 ft lengths STANDARDS Tube RMA Class A Cover RMA Class A MSHA COUPLINGS Specification 3202T TW Page 113 www gates com oilfield Up through 1 2 only Standard Air Hose Machined brass with serrated shank NPTF threads on hex solid male and on hex solid female and NPSM threads on hex swivel female Sources American Coupling Co A P G Lenz Inc National Coupling Co Anderson Fittings Dixon Valve Coupling Co Plews Schrader Up through 1 with bands up through 1 2 with ferrules Cast Brass Short Shank Cast brass serrated shank hex swivel female with washer solid male GHT threads 3 4 11 1 2 Sources A P G J C Gadd Co Seal Fast Inc Machined Brass Short Shank Machined brass serrated shank Each set has round swivel female and solid male GHT washer seal Octagon nut male and female Sources American Coupling Co Anderson Fittings A P G Campbell Fittings Inc Lenz Inc Long Shank Case brass serrated shank set has hex male and hex swivel female coupling with a washer seal Threads are GHT or NPSM Sources A P G Dixon Valve Coupling Co Seal Fast Inc Tri Lokt Machined steel insert male NPT threads only Held in place with steel yoke and Band It Jr clamps Insert is reusable can be reinstalled with new yoke and clamps Source Band It IDEX Inc Interlocking Ground Joint Malleable iron swivel Inserts and spud may be either steel or malleable iron All parts are cadmium plated Male and female threads both NPT with same nominal size as hose ID Ground joint between spud and female insert Available with 2 and 4 bolt clamps Source A P G Dixon Valve Coupling Co P T Coupling Co Seal Fast Inc Interlocking Washer Joint Malleable iron swivel Insert and spud may be either malleable iron or steel All pats are cadmium plated Female thread in spud is NPT with same nominal size as hose ID Washer joint between insert and spud Available with 2 and 4 bolt clamps Source Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Gates GLX Do not use male swivel reusable or o ring type couplings One piece staked ferrule design Smooth ferrule ID designed for textile reinforced transfer hoses Male pipe NPTF 30 cone seat and female JIC 37 flare swivel terminations TuffCoat plated steel for 400 hour red rust corrosion protection SAE J516 and ASTMB 117 salt spray conditions Source Gates Corporation Air Multi Purpose Hose Premo Flex Specification 3205R RECOMMENDED FOR Applications requiring a premium grade spiral hose with excellent flexibility and maximum resistance to air water petroleum oils and lubricating oils to 212 F Recommended for gasoline kerosene and fuel oil transfer only to 120 F Excellent weather and ozone resistance TEMPERATURE 40 F to 212 F 40 C to 100 C CONSTRUCTION Tube Type C Nitrile Black Meets RMA Class A High oil resistance Reinforcement Synthetic high tensile textile cord Cover Type C 2 Modified Nitrile Red Meets RMA Class B Medium oil resistance MAXIMUM WORKING PRESSURE 250 and 315 psi depending on size Reference Gates Industrial Hose Catalog 39496 000 AVAILABLE SIZES 3 16 through 1 1 2 I D LENGTHS Standard Pack is reels STANDARDS Tube RMA Class A Cover RMA Class A COUPLINGS Page 114 www gates com oilfield Up through 1 2 only Standard Air Hose Machined brass with serrated shank NPTF threads on hex solid male and on hex solid female and NPSM threads on hex swivel female Sources American Coupling Co A P G Lenz Inc National Coupling Co Anderson Fittings Dixon Valve Coupling Co Plews Schrader Up through 1 with bands up through 1 2 with ferrules Cast Brass Short Shank Cast brass serrated shank hex swivel female with washer solid male GHT threads 3 4 11 1 2 Sources A P G J C Gadd Co Seal Fast Inc Machined Brass Short Shank Machined brass serrated shank Each set has round swivel female and solid male GHT washer seal Octagon nut male and female Sources American Coupling Co Anderson Fittings A P G Campbell Fittings Inc Lenz Inc Long Shank Case brass serrated shank set has hex male and hex swivel female coupling with a washer seal Threads are GHT or NPSM Sources A P G Dixon Valve Coupling Co Seal Fast Inc Gates GLX Do not use male swivel reusable or o ring type couplings One piece staked ferrule design Smooth ferrule ID designed for textile reinforced transfer hoses Male pipe NPTF 30 cone seat and female JIC 37 flare swivel terminations TuffCoat plated steel for 400 hour red rust corrosion protection SAE J516 and ASTMB 117 salt spray conditions Source Gates Corporation Air Multi Purpose Hose Duro Flex Specification 3200R B RECOMMENDED FOR Applications requiring maximum flexibility and good resistance to air water and heat For SAE oils intermittent contact only TEMPERATURE 40 F to 200 F 40 C to 93 C continuous service CONSTRUCTION Tube Type B 1 Specially compounded elastomer Black Meets RMA Class B Medium oil resistance Reinforcement Synthetic high tensile textile cord Cover Type P EPDM Red All sizes through 1 2 have perforated cover Black cover avail able on special order MAXIMUM WORKING PRESSURE 250 and 300 psi depending on size Reference Gates Industrial Hose Catalog 39496 000 AVAILABLE SIZES 1 4 through 1 1 2 I D LENGTHS Standard Pack is reels STANDARDS Tube RMA Class B COUPLINGS Page 115 www gates com oilfield Aquarius Potable Water Hose Specification 3132P RECOMMENDED FOR Transfer of potable water non potable water or liquids not containing oils or chemicals from a supply ship to an offshore drilling rig or platform and for transfer applications on offshore drill ing rigs or platforms applications which require a lightweight flexible hose with a tight bend radius and a high rated working pressure in long continuous lengths TEMPERATURE 40 F to 150 F 40 C to 66 C continuous service CONSTRUCTION Tube T ype D2 food Grade Natural Rubber White Reinforcement Multiple plies of synthetic cord Cover Type P EPDM Tan with green spiral stripe Abrasion and weather resistant PACKAGING 200 length coiled and wrapped in polyethylene BRANDING Continuous transfer label Example GATES Aquarius Potable Water meets FDA stds 200 PSI 1 38MPa WP Made In U S A SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 400 feet per size If a special transfer label is required contact Gates Corporation for minimum quantity REMNANT LENGTHS None STANDARDS Tube Meets FDA requirements COUPLINGS Tri Lokt Machined steel insert male NPT threads only Held in place with steel yoke and Band It Jr clamps Insert is reusable can be reinstalled with new yoke and clamps Source Band It IDEX Inc Interlocking Ground Joint Malleable iron swivel Inserts and spud may be either steel or malleable iron All parts are cadmium plated Male and female threads both NPT with same nominal size as hose ID Ground joint between spud and female insert Available with 2 and 4 bolt clamps Source A P G Dixon Valve Coupling Co Seal Fast Inc P T Coupling Co Interlocking Washer Joint Malleable iron swivel Insert and spud may be either mal leable iron or steel All parts are cadmium plated Female thread in spud is NPT with same nominal size as hose ID Washer joint between insert and spud Available with 2 and 4 bolt clamps Source Dixon Valve Coupling Co Campbell Fittings Inc P T Coupling Co Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Page 116 www gates com oilfield Scorpion X Treme Specification 3618HT Hot Air Drill Hose RECOMMENDED FOR High pressure and high temperature air hose used on industrial construction pneumatic min ing and drilling applications requiring a wire braided hose with extremely high temperature hot air and hot oil resistance TEMPERATURE 40 F to 300 F 40 C to 149 C CONSTRUCTION Tube T ype B1 Specially compounded elastomer Black Reinforcement Braided high tensile steel wire Cover Type J CPE Black All sizes perforated PACKAGING 50 per carton 10 Maximum of 2 pieces Minimum length 10 BRANDING Continuous transfer label Example GATES Scorpion X Treme Hi Temp Air Drill 600PSI 4 13 MPa WPI Made In U S A SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 600 feet per size If a special transfer label is required contact Gates Corporation for minimum quantity REMNANT LENGTHS None STANDARDS Tube RMA Class A High oil resistance COUPLINGS Interlocking Ground Joint Malleable iron swivel Inserts and spud may be either steel or malleable iron All parts are cadmium plated Male and female threads both NPT with same nominal size as hose ID Ground joint between spud and female insert Available with 2 and 4 bolt clamps Source A P G Dixon Valve Coupling Co Seal Fast Inc P T Coupling Co Interlocking Washer Joint Malleable iron swivel Insert and spud may be either malleable iron or steel All parts are cadmium plated Female thread in spud is NPT with same nominal size as hose ID Washer joint between insert and spud Available with 2 and 4 bolt clamps Source Dixon Valve Coupling Co Campbell Fittings Inc P T Coupling Co Universal Quick Acting Cast malleable iron with cadmium plate cast bronze Washer seal between two quick acting heads Several types of heads are available but all have same size attaching heads regardless of hose size Fingers lock together with quarter turn rotation Source A P G Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Seal Fast Inc Page 117 www gates com oilfield Scorpion Specification 3618MT Hot Air Drill Hose RECOMMENDED FOR High pressure and high temperature air hose used on industrial construction pneumatic min ing and drilling applications requiring a wire braided hose with a high degree of hot air resis tance TEMPERATURE 40 F to 275 F 40 C to 135 C CONSTRUCTION Tube Type J CPE Black Reinforcement Braided high tensile steel wire Cover Type J CPE Black All sizes perforated PACKAGING 50 per carton 10 Maximum of 2 pieces Minimum length 10 BRANDING Continuous transfer label Example GATES Scorpion Hi Temp Air Drill 600PSI 4 13 MPa WPI Made In U S A SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 600 feet per size If a special transfer label is required contact Gates Corporation for minimum quantity REMNANT LENGTHS None STANDARDS Tube RMA Class B Medium oil resistance COUPLINGS Interlocking Ground Joint Malleable iron swivel Inserts and spud may be either steel or malleable iron All parts are cadmium plated Male and female threads both NPT with same nominal size as hose ID Ground joint between spud and female insert Available with 2 and 4 bolt clamps Source A P G Dixon Valve Coupling Co Seal Fast Inc P T Coupling Co Interlocking Washer Joint Malleable iron swivel Insert and spud may be either malleable iron or steel All parts are cadmium plated Female thread in spud is NPT with same nominal size as hose ID Washer joint between insert and spud Available with 2 and 4 bolt clamps Source Dixon Valve Coupling Co Campbell Fittings Inc P T Coupling Co Universal Quick Acting Cast malleable iron with cadmium plate cast bronze Washer seal between two quick acting heads Several types of heads are available but all have same size attaching heads regardless of hose size Fingers lock together with quarter turn rotation Source A P G Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Seal Fast Inc Page 118 www gates com oilfield Material Handling Hose 609W Dry Cement Delivery Specification 3129F H L Brass Pin Lug Cast brass shank and swivel shank is serrated NPSM threads in female and male with washer seal Sizes under 3 have lugs on female only Source A P G Dixon Valve Coupling Co P T Coupling Co Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc RECOMMENDED FOR Pneumatic transfer of bulk cement and other dry bulk materials TEMPERATURE 40 F to 150 F 40 C to 66 C CONSTRUCTION Tube Type D 3 Natural Rubber Black Static conductive Reinforcement Synthetic high tensile textile Cover Type D SBR Black with gray spiral stripe MAXIMUM WORKING PRESSURE 20 to 60 psi depending on size Reference Industrial Hose Catalog 39496 000 AVAILABLE SIZES 3 through 6 5 8 I D with 1 8 tube 4 I D with 3 16 or 1 4 tube LENGTHS 100 ft lengths COUPLINGS Page 119 www gates com oilfield Blender Transfer Petroleum Transfer Hose Brass Pin Lug Cast brass shank and swivel shank is serrated NPSM threads in female and male with washer seal Sizes under 3 have lugs on female only Source A P G Dixon Valve Coupling Co P T Coupling Co Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Specification 4110DW RECOMMENDED FOR Transfer of water petroleum based fluids dilute acids chemicals and abrasive slurries used in oil and gas well stimulation TEMPERATURE 40 F to 180 F 40 C to 82 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 150 psi AVAILABLE SIZES 4 and 5 I D LENGTHS 4 and 5 I D 100 ft lengths STANDARDS Tube RMA Class A COUPLINGS Page 120 www gates com oilfield Fuel Oil Delivery Petroleum Transfer Hose Specification 3221FR RECOMMENDED FOR Transferring fuel oils or commercial gasolines in applications at temperatures as low as 40 F 40 C Hose remain flexible to 20 F 29 C For home and commercial service where a non marking cover is required TEMPERATURE 40 F to 180 F 29 C to 82 C continuous service NOTE Gasoline is normally conveyed below 120 F 49 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement High tensile synthetic textile cord Cover Type C4 Carboxylated Nitrile Red Non marking PACKAGING 1 through 1 3 8 Cut lengths Packaged one each in a carton 1 1 2 Cut lengths Packaged one length coiled and shrink wrapped on a pallet BRANDING Continuous ink print label Example GATES Fuel Oil Deliver Gasoline 1 1 2 inch 38 1mm 200 PSI 1 38MPa WP Made In U S A SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 25 000 feet for all sizes REMNANT LENGTHS None STANDARDS Tube RMA Class A High oil resistance COUPLINGS Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Page 121 www gates com oilfield Longhorn Specification 4688CC DC Petroleum Transfer Hose RECOMMENDED FOR Transfer of refined fuels commercial gasoline diesel fuel and Bio Diesel fuel oils and other petroleum products Ideal for oilfield service truck use Transfer hoses are designed for inter mittent contact with refined fuels and must be drained after use TEMPERATURE 40 F to 180 F 40 C to 82 C Warning Do not convey fuels over 120 F 49 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with steel wire helix Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 150 psi AVAILABLE SIZES 1 through 4 I D Smooth Cover 2 through 6 I D Corrugated Cover LENGTHS 1 through 4 I D 100 ft lengths 6 I D 50 ft lengths STANDARDS Tube RMA Class A COUPLINGS Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Sources A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Coupling Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Internal Expansion Brass Body is forged brass Ferrule is cold drawn copper alloy Male coupling has NPT threads female swivel coupling has NPSH threads All threads same nominal size as hose I D except 1 3 8 ID size which has 1 1 2 11 1 2 threads On 1 1 2 and larger sizes female has special tightening lugs Sources Dixon Valve Coupling Co ProGrip Co United Metal Industries Inc Crimp Sleeves Available in plated steel 316 stainless steel and aluminum Suitable for replacing band clamps when using pin lug combination nipple or cam and groove stems Working pressures are deter mined by the type of couplings and hose used Sources Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are avail able as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Page 122 www gates com oilfield Longhorn AF Petroleum Transfer Hose Alternative Fuel Specification 4688AF RECOMMENDED FOR Longhorn AF is designed and engineered specifically for constant contact use in the transfer of alternative fuels such as bio diesel bio diesel blends ethanol and ethanol blends It can also be used for transfer of commercial gasolines diesel fuels oils and other petroleum products It is ideal for tank truck terminal loading and in plant operations TEMPERATURE 30 F to 180 F 34 C to 82 C Warning Do not convey fuels over 120 F 49 C Contact Denver Product Application 303 744 5070 for use at temperature extremes CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with steel wire helix Cover Type C 2 Modified Nitrile Black with green and red spiral stripe MAXIMUM WORKING PRESSURE 150 psi AVAILABLE SIZES 1 through 4 I D Smooth Cover LENGTHS 1 through 4 I D 100 ft And 200 ft lengths STANDARDS Tube RMA Class A Cover RMA Class A COUPLINGS Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Sources A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Coupling Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Internal Expansion Brass Body is forged brass Ferrule is cold drawn copper alloy Male coupling has NPT threads female swivel coupling has NPSH threads All threads same nominal size as hose I D except 1 3 8 ID size which has 1 1 2 11 1 2 threads On 1 1 2 and larger sizes female has special tightening lugs Sources Dixon Valve Coupling Co ProGrip Co United Metal Industries Inc Crimp Sleeves Available in plated steel 316 stainless steel and aluminum Suitable for replacing band clamps when using pin lug combination nipple or cam and groove stems Working pressures are deter mined by the type of couplings and hose used Sources Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Page 123 www gates com oilfield Combination Nipple Swaged steel with scored or serrated shank NPT threads same nomi nal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Internal Expansion Brass Body is forged brass Ferrule is cold drawn copper alloy Male coupling has NPT threads female swivel coupling has NPSH threads All threads same nominal size as hose l D except 1 3 8 l D size which has 1 1 2 11 1 2 threads On 1 1 2 and larger sizes female has special tightening lugs Source Dixon Valve Coupling Co ProGrip Co United Metal Industries Inc Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Steer Specification 4688CN Petroleum Transfer Hose RECOMMENDED FOR Transfer of refined fuels commercial gasoline diesel fuel and Bio Diesel fuel oils and other petroleum products Ideal for oilfield service truck use Transfer hoses are designed for inter mittent contact with refined fuels and must be drained after use TEMPERATURE 40 F to 180 F 40 C to 82 C Warning Do not convey fuels over 120 F 49 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with static conductor Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 150 psi AVAILABLE SIZES 2 through 4 I D LENGTHS 100 ft lengths STANDARDS Tube RMA Class A COUPLINGS Page 124 www gates com oilfield Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Malleable Iron Pin Lug Malleable iron shank and swivel with serrated shank cadmium plated NPSM threads in male and female washer seal Pin lugs on female only Source A P G Dixon Valve Coupling Co P T Coupling Co Seal Fast Inc Malleable Iron Pin Lug The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Crimp Sleeves Available in plated steel 316 stainless steel and aluminum Suitable for replacing band clamps when using pin lug combination nipple or cam and groove stems Working pressures are determined by the type of couplings and hose used Sources Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the cou pling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Super Vac Specification 4688V Petroleum Transfer Hose RECOMMENDED FOR Tank truck service including oilfield vacuum truck where full suction or rated working pres sures are required Ideal for applications handling crude oil salt and fresh water tank bottoms drilling mud dilute solutions of hydrochloric acids diesel fuels and sewage transfer NOTE NOT RECOMMENDED FOR REFINED PETROLEUM PRODUCTS SUCH AS GASOLINE TEMPERATURE 40 F to 150 F 40 C to 66 C Warning Diesel fuel normally conveyed below 120 F 49 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with steel wire helix Cover Type D SBR Black corrugated with blue spiral stripe MAXIMUM WORKING PRESSURE 60 to 150 psi depending on size Reference Industrial Hose Catalog 39496 000 AVAILABLE SIZES 1 through 6 I D LENGTHS 1 through 4 I D 100 ft lengths 6 I D 20 ft and 50 ft lengths STANDARDS Tube RMA Class B COUPLINGS Page 125 www gates com oilfield Petroleum Transfer Hose Sea Horse 400 Fuel Transfer Specification 4110SH Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also avail able in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc RECOMMENDED FOR Transfer of refined fuels commercial gasoline diesel fuel oils and other petroleum products Transfer hoses are designed for intermittent contact with refined fuels and must be drained after use Ideal for offshore onshore transfer applications involving discharge service for diesel oils and other similar petroleum products where an extremely lightweight flexible hose with a high rated working pressure and a small minimum bend radius is required TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with static wire Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 400 psi AVAILABLE SIZES 2 through 4 I D LENGTHS 200 ft lengths STANDARDS Tube RMA Class A COUPLINGS Page 126 www gates com oilfield Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Internal Expansion Brass For 2 2 1 2 ID Only Body is forged brass Ferrule is cold alloy Male coupling has NPT threads female swivel coupling has NPSH threads All threads same nominal size as hose I D On 1 1 2 and larger sizes female has special tightening lugs Sources Dixon Valve Coupling Co ProGrip Co United Metal Industries Inc Sea Horse Fuel Transfer Specification 4110SS Petroleum Transfer Hose RECOMMENDED FOR Transfer of refined fuels commercial gasoline diesel fuel and Bio Diesel fuel oils and other petroleum products Transfer hoses are designed for intermittent contact with refined fuels and must be drained after use Ideal for offshore onshore transfer applications involving discharge service for diesel oils and other similar petroleum products where an extremely lightweight flexible hose with a high rated working pressure and a small minimum bend radius is required TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with static wire Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 300 psi AVAILABLE SIZES 2 through 5 I D LENGTHS 200 ft lengths STANDARDS Tube RMA Class A COUPLINGS Page 127 www gates com oilfield Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Specification 4688SH Sea Horse 400 HW Fuel Suction Discharge Hardwall Petroleum Transfer Hose RECOMMENDED FOR Transfer of refined fuels commercial gasoline diesel fuel oils and other petroleum products Transfer hoses are designed for intermittent contact with refined fuels and must be drained af ter use Ideal for offshore onshore transfer applications involving suction and discharge service for diesel oils and other similar petroleum products where an extremely lightweight hardwall flexible hose with a high rated working pressure and a small minimum bend radius is required TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with steel wire helix Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 4 psi AVAILABLE SIZES 2 through 4 I D LENGTHS 2 through 4 I D 200 ft lengths STANDARDS Tube RMA Class A COUPLINGS Page 128 www gates com oilfield Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Specification 4688SS Sea Horse HW Fuel Suction Discharge Hardwall Petroleum Transfer Hose RECOMMENDED FOR Transfer of refined fuels commercial gasoline diesel fuel and Bio Diesel fuel oils and other petroleum products Transfer hoses are designed for intermittent contact with refined fuels and must be drained after use Ideal for offshore onshore transfer applications involving suction and discharge service for diesel oils and other similar petroleum products where an extremely lightweight hardwall flexible hose with a high rated working pressure and a small minimum bend radius is required TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with steel wire helix Cover Type A Neoprene Black with red spiral stripe MAXIMUM WORKING PRESSURE 200 to 300 psi depending on size Reference Industrial Hose Catalog 39496 000 AVAILABLE SIZES 2 through 6 I D LENGTHS 2 through 4 I D 200 ft lengths 6 I D 100 ft lengths STANDARDS Tube RMA Class A COUPLINGS Page 129 www gates com oilfield Permanent Swaged or Crimped NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Also available in stainless steel brass and other special metals All sizes Sources Campbell Fittings Inc Dixon Valve Coupling Co Gates Corporation George Myer Co Inc Trident 400 Seahorse 400 SW Specification 3150B Petroleum Transfer Hose RECOMMENDED FOR Water air and petroleum product transfer applications where a lightweight flexible hose in long lengths is required Note For fuels use a petroleum transfer hose with a Type C Nitrile tube TEMPERATURE 30 F to 158 F 34 C to 70 C continuous service CONSTRUCTION Tube Type A Neoprene Black Reinforcement Synthetic high tensile textile Cover Type A Neoprene Black with blue spiral stripe for high visibility MAXIMUM WORKING PRESSURE 400 psi AVAILABLE SIZES 2 through 4 I D LENGTHS 200 ft lengths STANDARDS Tube RMA Class B COUPLINGS Page 130 www gates com oilfield Gates GLX Do not use male swivel reusable or o ring type couplings One piece staked ferrule design Smooth ferrule ID designed for textile reinforced transfer hoses Male pipe NPTF 30 cone seat and female JIC 37 flare swivel terminations TuffCoat plated steel for 400 hour red rust corrosion protection SAE J516 and ASTMB 117 salt spray conditions Source Gates Corporation LP350X Butane Propane Specification 3220SP Petroleum Transfer Hose RECOMMENDED FOR Liquid or gaseous propane butane or any combination of these two mixtures Can be used for natural gas not to exceed 50 psi under certain conditions such as open outside areas and well ventilated factory buildings if local building codes permit Not recommended for residential office buildings or as fuel line hose on compressed natural gas vehicles Contact Denver Product Application 303 744 5070 for inspection and assembly testing infor mation TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service Warning Do not convey LP Gas over 140 F 60 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement High tensile synthetic textile cord Cover Type A Neoprene Black All sizes are perforated MAXIMUM WORKING PRESSURE 350 psi AVAILABLE SIZES 1 4 through 1 I D LENGTHS 1 4 through 1 I D reels 3 4 I D through 1 I D 100 ft 125 ft 150 ft lengths STANDARDS UL Standard No 21 Applies to all sizes CAN CGA 8 1 M86 Type 1 Applies to all sizes NFPA 58 Section 2 4 6 COUPLINGS Page 131 www gates com oilfield Specification 3220LP 3320 LP350 Butane Propane Gates Power Crimp couplings only for 1 1 2 and 2 I D Do not use male swivel reusable or o ring type couplings API or NPT threads on connecting end of stem for easy flange attachment Strong collar to anchor ferrule to stem Electroplated steel Source Gates Corporation For 3 ID Dixon LP Boss only Petroleum Transfer Hose RECOMMENDED FOR Liquid or gaseous propane butane or any combination of these two mixtures Can be used for natural gas not to exceed 50 psi under certain conditions such as open outside areas and well ventilated factory buildings if local building codes permit Not recommended for residential office buildings or as fuel line hose on compressed natural gas vehicles Contact Denver Product Application 303 744 5070 for inspection and assembly testing infor mation TEMPERATURE 40 F to 180 F 40 C to 82 C continuous service Warning Do not convey LP Gas over 140 F 60 C CONSTRUCTION Tube Type C Nitrile 1 1 4 Black Type A Neoprene 1 1 2 2 and 3 Black Reinforcement Braided high tensile synthetic textile cord Cover Type A Neoprene Black All sizes are perforated MAXIMUM WORKING PRESSURE 350 psi AVAILABLE SIZES 1 1 4 through 3 I D LENGTHS 1 1 4 I D reels 1 1 2 I D through 3 I D 60 ft lengths STANDARDS Tube UL Standard No 21 Type 1 Applies to all sizes NFPA 58 Section 2 4 6 COUPLINGS Page 132 www gates com oilfield Maverick Petroleum Transfer Hose Specification 4687R RECOMMENDED FOR Transfer of refined fuels commercial gasoline and diesel fuel oils and other petroleum products Ideal for oilfield service truck use Service life of transfer hoses can be extended by draining hoses after use For bio diesel and other alternative fuel applications see Longhorn AF Petroleum transfer hoses may be used with all grades of bio diesel only if the exposure is intermittent and the hose is drained between uses TEMPERATURE 40 F to 180 F 40 C to 82 C Warning Do not convey fuels over 120 F 49 C CONSTRUCTION Tube Type C Nitrile Black Reinforcement Synthetic high tensile textile with steel wire helix Cover Type C2 Modified Nitrile Red corrugated with white spiral stripe PACKAGING 100 length coiled and wrapped in polyethylene BRANDING Continuous transfer label Example GATES Maverick Petroleum Transfer 100 PSI 69MPa WP Made In U S A SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 400 feet per size If a special transfer label is required contact Gates Corporation for minimum quantity Specific cut lengths available through the Cut Length Program Contact Customer Service for details REMNANT LENGTHS Remnant lengths are sometimes available in popular sizes at a discount Contact Gates Cor poration for pricing order requirements and availability STANDARDS Tube RMA Class A High oil resistance COUPLINGS Combination Nipple Swaged steel with scored or serrated shank NPT threads same nominal size as I D of hose Special plastic materials available Source A P G Band It IDEX Inc Campbell Fittings Inc Dixon Valve Cplg Co Martin Brass Works Inc P T Coupling Co Seal Fast Inc Internal Expansion Brass Body is forged brass Ferrule is cold drawn copper alloy Male coupling has NPT threads female swivel coupling has NPSH threads All threads same nominal size as hose I D except 1 3 8 ID size which has 1 1 2 11 1 2 threads On 1 1 2 and larger sizes female has special tightening lugs Sources Dixon Valve Coupling Co ProGrip Co United Metal Industries Inc Crimp Sleeves Available in plated steel 316 stainless steel and aluminum Suitable for replacing band clamps when using pin lug combination nipple or cam and groove stems Working pressures are determined by the type of couplings and hose used Sources Campbell Fittings Inc Dixon Valve Coupling Co P T Coupling Co Quick Connecting The basic parts of this coupling are a bronze female shank coupler and a male adapter which have a washer seal but no threads These two parts fit snugly together and are held in place by two dams on the female shank coupler which rotate against a groove in the male adapter This allows the coupling to be connected or disconnected very quickly Adapters and dust caps are available as shown below Standard materials are bronze or aluminum Sources A P G Dixon Valve Coupling Co OPW Engineered Systems P T Coupling Co Scully Signal Co Seal Fast Inc Page 133 www gates com oilfield Interlocking Ground Joint Malleable iron swivel Inserts and spud may be either steel or malleable iron All parts are cadmium plated Male and female threads both NPT with same nominal size as hose ID Ground joint between spud and female insert Available with 2 and 4 bolt clamps Source A P G Dixon Valve Coupling Co Seal Fast Inc P T Coupling Co Interlocking Washer Joint Malleable iron swivel Insert and spud may be either mal leable iron or steel All parts are cadmium plated Female thread in spud is NPT with same nominal size as hose ID Washer joint between insert and spud Available with 2 and 4 bolt clamps Source Dixon Valve Coupling Co Campbell Fittings Inc P T Coupling Co NOTE 3 4 x 50 permanent crimped assemblies are available Steam Hose 205MB Steam King Specification 3605 RECOMMENDED FOR All types of steam saturated and superheated up to 250 PSI and 450 F 232 C NOTE DO NOT ALTERNATE USE BETWEEN STEAM AND WATER TEMPERATURE 40 F to 450 F 40 C to 232 C continuous service CONSTRUCTION Tube Type P 2 EPDM Black Reinforcement Braided high tensile steel wire Cover Type P 2 EPDM Black All sizes are perforated MAXIMUM WORKING PRESSURE 250 psi AVAILABLE SIZES 3 8 through 2 I D LENGTHS 3 8 I D through 1 I D reels 3 8 I D through 2 I D 50 ft lengths 3 4 I D 50 ft length assemblies COUPLINGS Page 134 www gates com oilfield Steam Hose 232MB Steam Queen Interlocking Ground Joint Malleable iron swivel Inserts and spud may be either steel or malleable iron All parts are cadmium plated Male and female threads both NPT with same nominal size as hose ID Ground joint between spud and female insert Available with 2 and 4 bolt clamps Source A P G Dixon Valve Coupling Co Seal Fast Inc P T Coupling Co Interlocking Washer Joint Malleable iron swivel Insert and spud may be either mal leable iron or steel All parts are cadmium plated Female thread in spud is NPT with same nominal size as hose ID Washer joint between insert and spud Available with 2 and 4 bolt clamps Source Dixon Valve Coupling Co Campbell Fittings Inc P T Coupling Co NOTE 3 4 x 50 permanent crimped assemblies are available Specification 3602EL RECOMMENDED FOR All types of steam saturated and superheated up to 250 PSI and 450 F 232 C NOTE DO NOT ALTERNATE USE BETWEEN STEAM AND WATER TEMPERATURE 40 F to 450 F 40 C to 232 C continuous service CONSTRUCTION Tube Type P 2 EPDM Black Reinforcement Braided high tensile steel wire Cover Type P 2 EPDM Black All sizes are perforated MAXIMUM WORKING PRESSURE 250 psi AVAILABLE SIZES 3 8 through 2 I D LENGTHS 3 8 I D through 1 I D reels 3 8 I D through 2 I D 50 ft lengths 3 4 I D 50 ft length assemblies STANDARDS Cover RMA Class C COUPLINGS Page 135 www gates com oilfield Martin Brass Works Inc Jamaica NY 11433 718 523 3146 National Coupling Co Stafford TX 77477 281 499 2583 OPW Engineered Systems Lebanon OH 45036 800 547 9393 P T Coupling Co ProGrip Co Enid OK 73701 800 654 0320 Plews Schrader Division of Tomkins Ind Auto Dixon IL 61021 800 545 1689 Scully Signal Co Wilmington MA 01887 617 692 8600 Seal Fast Inc Houston TX 77220 800 681 1515 United Metal Industries Inc New Hyde Park NY 11040 800 359 6801 American Couplings Company A Dixon Company Westmont IL 60559 800 323 4440 Anderson Fittings Oak Forrest IL 60452 800 323 5284 A P G Houston TX 77020 800 888 5223 Band It IDEX Inc Denver CO 80216 303 320 4555 Campbell Fittings Inc Boyertown PA 19512 800 367 3678 Dixon Valve CouplIng Co Chestertown MD 21620 800 355 1991 Gadd J C Company Denver CO 80227 720 849 4392 George Myer Company Inc Houston TX 77023 800 600 3074 Lenz Inc Dayton OH 45401 937 277 9364 Coupling Sources Page 136www gates com oilfield Page 137 www gates com oilfield DNV Det Norske Veritas Norway DNV works as a certifying authority inspection authority quality assurance contrac tor to licensees etc The basis for certification is national regulations recognized and accepted codes and standards technical notes etc as applicable to offshore installa tions DNV does not have a type approval program for high pressure Rotary Vibrator or Choke and Kill hoses Such hoses may be certified on a case by case basis if customer and or rig destination warrants Gates complies and will meet DNV standards if required additional cost Veritasveien 1 or DNV North America 1322 Hovik Norway 16340 Park Ten Place Suite 100 Phone 47 67 57 99 00 Houston TX 77084 Phone 281 721 6600 ISO International Organization for Standardization International ISO specifies requirements for textile and steel reinforced rubber hoses and hose as semblies for use with water and or oil based muds at high pressure in rotary drilling service Gates hoses are manufactured in accordance with ISO 6807 1984 E specifi cation rubber hoses and hose assemblies for rotary drilling and vibration applications 1 rue de Varemb or American Nat l Standards Institute Case postale 56 1819 L Street NW Suite 600 Ch 1211 Geneva 20 Switzerland Washington D C 20036 Phone 4122 749 01 11 Phone 202 293 8020 NACE National Association of Corrosion Engineers United States NACE establishes and maintains standards for material requirements relating to the prevention of sulfide stress cracking SSC of metals in the oil and gas production industry Depending on customer and or rig destination Gates high pressure coupling and nipple assemblies are prepared in accordance with NACE Std MR 01 75 Cur rent Rev material requirements sulfide stress cracking resistant metallic material for oilfield equipment additional cost 1440 S Creek Drive Houston TX 77084 4906 Phone 281 228 6280 Certifications Standards Available on Gates Products Page 138 www gates com oilfield HSE Health Safety Executive HSE requires a review and acceptance of equipment for the purpose of issuing or maintaining a certificate of fitness by working with a certifying authority The basis for certification will be accepted codes standards and specifications frequently specified for drilling and well completion equipment for offshore installations additional cost Offshore Safety Division Lord Cullen House Fraser Place Aberdeen AB25 3UB Scotland Phone 01224 25 2500 U S Coast Guard United States U S Coast Guard regulates the inspection and certification design and equipment and operation of mobile offshore drilling units Gates Industrial service hoses have passed and are certified by U S Coast Guard per CFR 46 56 60 25 Gates service hoses are manufactured in accordance with these regulations Department of Transportation United States Coast Guard 2100 2nd St SW Washington D C 20593 Phone 202 267 2397 SAE Society of Automotive Engineers United States Representatives of various manufacturers establish minimum industry standards Though automotive oriented many products are used in other industries SAE merely recommends and has no policy powers Gates manufactures hydraulic hoses and fit tings that meet SAE standards 400 Commonwealth Drive Warrendale PA 15096 Phone 724 772 8510 API American Petroleum Institute Gates manufacturers rotary drilling hose to API Spec 7K standards Gates is licensed to use the API monogram 1220 L Street NW 9 th Floor Washington D C 20005 Phone 202 682 8000 or 202 962 4791 Certifications Standards Available on Gates Products Page 139 www gates com oilfield ABS American Bureau of Shipping United States ABS sends surveyors to manufacturing facilities and associated quality procedures to certify that the facility and procedures are acceptable and the facility is capable of pro ducing a uniform quality product Gates hose manufacturing facility has been surveyed by ABS and certified additional cost ABS Americas ABS Plaza 16855 Northchase Drive Houston TX 77060 Phone 713 873 0700 Lloyd s Register of Shipping England Lloyd s Register of Shipping is a certifying authority set up to witness and certify fire test OD 1000 499 on high pressure flexible hoses Such hoses are required to pass the fire test for offshore installations for operation within the sectors of the North Sea I e Gates Black Gold Choke and Kill hoses have passed this requirement additional cost Lloyd s Register of Quality Assurance Inc 1401 Enclave Pkwy Suite 200 Houston TX 77077 Phone 281 398 7370 MSHA Mine Safety Health Administration United States This governing body works primarily with mining in the United States producing specifi cations and approvals for various products used in mines Gates hydraulic hoses meet these MSHA guidelines in many applications It has been found that numerous oil rigs have been specifying MSHA products due to their stringent standards Approval Certification Center RR1 Box 251 Industrial Park Road Triadelphia WV 26059 Phone 304 547 0400 The following are some major third party authorities set up to witness testing of hoses and to certify acceptance Certifications Standards Available on Gates Products Page 140 www gates com oilfield API 7K Approval Page 141 www gates com oilfield Page 142 www gates com oilfield SWRI Test Report for API 7K Grade D Page 143 www gates com oilfield SWRI Test Report for API 7K Grade E Page 144 www gates com oilfield SWRI Lloyd s 16C Fire Test Report Page 145 www gates com oilfield Lloyd s Register Fire Test Type Approval Certificate Page 146 www gates com oilfield Lloyd s Register Marine Design Appraisal Document Page 147 www gates com oilfield DNV Approval for Grade D Grade E Rotary Hoses Page 148 www gates com oilfield DNV Approval for Grade D Grade E Rotary Hoses Page 149 www gates com oilfield DNV Approval for Grade D Grade E Rotary Hoses Page 150 www gates com oilfield DNV Approval for Cementing Hoses 5 000 10 000 PSI Page 151 www gates com oilfield DNV Approval for Cementing Hoses 5 000 10 000 PSI Page 152 www gates com oilfield DNV Approval for Cementing Hoses 5 000 10 000 PSI Page 153 www gates com oilfield Page 154 www gates com oilfield Page 155 www gates com oilfield Page 156 www gates com oilfield Page 157 www gates com oilfield Page 158 www gates com oilfield Page 159 www gates com oilfield Page 160 www gates com oilfield CDA for Rotary Vibrator Drilling Hoses Page 161 www gates com oilfield CDA for Rotary Vibrator Drilling Hoses Page 162 www gates com oilfield ABS Type Approval for Rotary Vibrator Drilling Hoses Page 163 www gates com oilfield ABS Type Approval for Rotary Vibrator Drilling Hoses Page 164 www gates com oilfield CDA for Cementing Hoses Page 165 www gates com oilfield CDA for Cementing Hoses Page 166 www gates com oilfield ABS Type Approval for Cementing Hoses Page 167 www gates com oilfield ABS Type Approval for Cementing Hoses Page 168 www gates com oilfield ABS Type Approval for C12M C12 C13 C5M Hydraulic Hoses Page 169 www gates com oilfield ABS Type Approval for C12M C12 C13 C5M Hydraulic Hoses Page 170 www gates com oilfield ABS Type Approval for C12M C12 C13 C5M Hydraulic Hoses Page 171 www gates com oilfield ABS Type Approval for G3K G5K G6K Hydraulic Hoses Page 172 www gates com oilfield ABS Type Approval for G3K G5K G6K Hydraulic Hoses Page 173 www gates com oilfield ABS Type Approval for G3K G5K G6K Hydraulic Hoses Page 174 www gates com oilfield ABS Type Approval for M2T Hydraulic Hose Page 175 www gates com oilfield ABS Type Approval for M2T Hydraulic Hose Page 176 www gates com oilfield ABS Type Approval for M2T Hydraulic Hose Page 177 www gates com oilfield ABS Type Approval for M2T Hydraulic Hose Page 178 www gates com oilfield ABS Type Approval for M3K M4K EFG4K EFG5K EFG6K Hydraulic Hoses Page 179 www gates com oilfield ABS Type Approval for M3K M4K EFG4K EFG5K EFG6K Hydraulic Hoses Page 180 www gates com oilfield EFG6K Hydraulic Hoses ABS Type Approval for M3K M4K EFG4K EFG5K Page 181 www gates com oilfield ABS Type Approval for M3K M4K EFG4K EFG5K EFG6K Hydraulic Hoses Page 182 www gates com oilfield Example of Roughneck Distributor Test Certification www gates com oilfield Your Local Distributor 33498 000 May 2010 2010 Gates OILFIeLD HOse COupLInGs equIpment The World s Most Trusted Name in Belts Hose and Hydraulics Gates Corporation 1551 Wewatta Street P O Box 5887 Denver CO 80217 5887 800 366 3128 Fax 303 744 4499 www gates com oilfield Hose Couplings Equipment
