PDF associated:
/Installation Procedure.pdf
INSTALLATION PROCEDURE Installation Procedure for Replacing Crimped or Ferruled Power Steering Return Line Assemblies Note This is ONLY for return line assemblies and will not work for pressure assemblies 1 Locate hose to be replaced If possible for easier access remove assembly from vehicle Locate ferrule attaching hose to the assembly 2 If assembly is removed from vehicle clamp it with a vise or to a stationary object such as a table BE CAREFUL do not distort assembly when clamping 3 Using a hacksaw dremmel tool or other cutting type tool carefully cut the ferrule lengthwise slitting the ferrule from end to end IMPORTANT Cut only the ferrule Cutting through the hose can damage the tube or nipple surface CAUTION ALWAYS WEAR EYE PROTECTION WHEN USING A ROTOR TOOL 4 After ferrule is split spread it open and remove from assembly 5 Remove ferrule and existing hose If hose is stuck don t force or pry it off This could damage the nipple Use a sharp knife to cut or peel it off Don t cut too deep avoid scoring the tube nipple surface 6 Check nipple for damage and clean nipple with a wire brush to assure a smooth sealing surface 7 Install new hose and secure with new clamps Lubricating hose with coolant makes installa tion over nipple easier Position new clamp over hose between raised bead and exposed tube surfaces See below Tighten clamp to recommended specifications 8 Reinstall assembly With engine at operating temperature check for leaks and tighten clamps as needed AA6 6
