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Government Hose Specification Guide Products List Prices 39493 000 July 2006 2006 Gates Corporation Printed in U S of America WARNING Gates Corporation makes no recommendations as to the applications for COMMERCIAL ITEM DESCRIPTION MILITARY or FEDERAL SPECIFICATIONS as described in this catalog The Government maintains specifications through Custodians The Custodian dictates testing re quirements and applications In any application there may be inherent risk of bodily injury or property damage and the user is responsible for implementation of ade quate safety precautions It is the responsibility of the person supplying the hose to advise the user of proper instructions for the adequate safe use and or precautions and to warn the user of consequences of failure to heed such instruction Should a hose assembly fail during use because of excessive pressure injurious and or damaging chemicals elevated temperature materials explosives or flammable materials then serious bodily injury or destruction of property could result from impelled couplings whipping hose high pressure or high velocity discharge chemical contact high temperature materials explosion or fire In known high risk areas it is recommended that hose inspections be performed at frequent intervals related to the risk factor Hose with obvious damage should be scrapped and replaced These inspections should include tube and cover conditions leaking or slipped couplings and proof test Detailed information concerning storage care and maintenance may be found in the Hose Handbook published by The Rubber Manufacturers Asso ciation 1901 Pennsylvania Avenue N W Washington D C 20006 and in SAE Recommended Practices J1273 IMPORTANT Gates recommends only those applications of products specified in Gates product literature Gates disclaims any liability for use of its products in applications other than those for which they were designed Service Life All rubber products including MILITARY and FEDERAL Specifi cation hose assemblies have a limited life on a given application Assuming the correct hose has been selected for the application this service life can be adversely affected by many variable conditions The major ones are Exposure to severe external abuse such as kinking bending high end pull crushing or abrasion Exposure to higher than rated working pressures or to high surge pressures Exposure to higher than rated temperatures Misapplication or exposure to corrosive liquids or gases out side the range of suitable applications 1 External Abuse hoses should be placed where they will not be run over by equipment or subjected to high end pull Hoses should not be bent below recommended minimum bend radius Where the Government Custodian has not specified a mini mum bend radius the hose should not be bent to a smaller ra dius than will result in kinking Kinking can result in failure of the hose at rated working pressure 2 Hose System Pressures In establishing and determining pressures related to hose and the systems to which they are ap plied it is necessary to consider separately the characteristics of the hose and the system The system or device or application can have several pres sures depending on pressure sources and surges imposed by the operator or mechanical components A given hose has a fixed characteristic with respect to the pressure it can withstand and how it is applied and still give a satisfactory life 3 High Temperatures Where external temperatures are higher than ambient the Custodian should be consulted for recom mendations High temperatures can degrade rubber stocks very quickly resulting in short service life Where external temperatures are higher than normal ambient contact your Gates field representative for recommendations 4 Misapplication All hoses in this catalog are designed for specific applications or related applications They should not be used for any other applications 5 Hose Information The Government Specification and the Custodian of the Specification should be consulted for infor mation regarding the use of the hoses 6 Internal Abrasion For applications of a highly abrasive nature where the hose makes one or more bends hose should be rotated 90 periodically to lengthen service life The hose manufacturer established through design and testing the recommended rated working pressure for the hose It is the responsibil ity of the user to accurately determine the system pressure Steady state pressure can be measured readily by gauges Surges are difficult to measure and may require the use of electronic pressure pickup devices Also surge values depend on so many variables that a series of tests are usually required to obtain a valid set of readings However if there are extreme surges in the normal operation or if there is the likelihood of abnormal operation of the system the magnitude must be determined Considering the recommended rated working pressure of the HOSE and the various pressures of the SYSTEM the hose is matched to the system using proper application engineering principles WARRANTY LIMITED WARRANTY FOR THE LIFE OF THE MERCHANDISE Merchandise is warranted to be free from defects in material or work manship for the life of the merchandise Gates Corporation will at its option replace or repair any merchandise proved defective in material or workmanship or both during the warranty period This shall be the sole remedy for breach of warranty Color fade and color difference is not warranted ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE HEREBY ARE EXPRESSLY DISCLAIMED LIABILITY FOR CONSEQUENTIAL INCIDENTAL SPECIAL EXEMPLARY AND INDIRECT DAMAGES INCLUDING BUT NOT LIMITED TO LOST PROFITS HEREBY IS EXPRESSLY EXCLUDED REGARDLESS OF WHETHER THEY WERE REASONABLY FORESEEABLE OR WHETHER SELLER HAD KNOWLEDGE THAT THEY COULD OCCUR Warranty shall be void to the extent that any of the following in the sole determination of Seller occurs a improper installation of the Products including any installation of Products into vehicles b improper usage or mainte nance by Buyer c induction of defect by other products d mishan dling of the Products or other abuse e improper matching with other applications f collision engine overheating or oil starvation product misapplication or contamination including but not limited to with oil or antifreeze g the Products are used for racing or competition h any use not recommended in writing by Seller Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice The world s most trusted name in belts hose and hydraulics 1 Government Hose Products Net Prices 39496 000 July 3 2006 Supersedes 39496 000 January 4 1999 Table of Contents Description Page Warranty Inside Front Cover Warning Inside Front Cover Service Life Inside Front Cover Terms Conditions and Transportation Policy 2 Index by Specification 2 Index by Military Specification 2 Military Hose Categories Air Brake 3 Low Pressure Aircraft 4 Fuel and Oil 5 6 Hydraulic Oil 7 Commonly Used Contracting Terms 8 Coupling Information 8 Special Certification Charges 8 Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice 2 Gates Corporation Government Hose Products Net Prices 39496 000 July 3 2006 Supersedes 39496 000 January 4 1999 TERMS CONDITIONS AND TRANSPORTATION POLICY TERMS POLICY As shown on applicable discount schedule Conditions Prices do not include charges for special packaging which will be extra unless otherwise specified Prices do not include charges for Certification of Conformance First Article Tests Government Source Inspection test reports or any other certification which will be extra unless otherwise specified Prices are subject to change without notice Buyer shall reimburse Seller for all taxes excise or other charges Seller may be required to pay to any government Federal State or local upon the sales use production or transportation of the merchandise sold hereunder Seller shall be excused and not liable for delays caused by Buyer s request labor troubles shortages in materials damage to plant govern ment regulations or other cause similar or otherwise beyond Seller s control TRANSPORTATION POLICY All prices are F O B point of shipment The F O B point of shipment term means that the title to the goods passes to the consignee cus tomer at time of shipment and any claims against the carrier for loss or damage become the responsibility of the consignee Freight terms As shown on applicable discount schedule F O B point of shipment and shipped to any one location served by common carrier within the Continental United States Hawaii or Alaska On shipments to Hawaii or Alaska shipment by sea service is considered common carrier Government Hose Products must be shipped to the location issuing the purchase order Non stock or special manufactured items will stand on their own for freight allowance F O B point of manufacture Partial shipments made at Gates discretion will be shipped prepaid provided the original order qualified for prepaid shipment For additional terms and conditions refer to Gates Form 411 0122 Index by Specification Military Specification SPEC PAGE 3245T 3 3336E S 4 3336US 5 3658GV 6 4657CA 7 SPEC PAGE MIL H 3992D 3 MIL DTL 6000C 4 MIL DTL 13444G Type I 5 MIL DTL 13444G Type III 6 MIL DTL 13531F 7 Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice The world s most trusted name in belts hose and hydraulics 3 Government Hose Products Net Prices 39493 000 July 3 2006 Supersedes 39493 000 January 4 1999 Air Brake Hose MIL H 3992D Type I Class I Specification 3245T Nom I D Nom O D Max W P Suction Min Bend Radius Wt Per Ft Standard Stock X or Minimum Gates List Price ln mm ln mm psi MPa ln Hg mm Hg ln mm Lbs Kg Pack Order Qty Item No Per Ft 3 8 1 2 9 5 12 7 75 90 19 1 22 9 225 225 1 55 1 55 3 5 4 0 89 102 21 28 10 13 CARTON CARTON X 5 000 ft 3245 0133 3245 0139 4 84 5 78 RECOMMENDED FOR For use in Government contracts requiring MIL H 3992 hose for air brake service TEMPERATURE 65 F to 210 F 54 C to 99 C continuous service CONSTRUCTION Tube Reinforcement Cover Type A Neoprene Black Braided high tensile synthetic textile cord Type A Neoprene Black COUPLINGS MS 39133 or as required by contract PACKAGING 3 8 1 2 Packaged 400 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 300 per carton Maximum of 6 pieces Minimum length 10 ft BRANDING Continuous ink brand Example GATES MIL H 3992 TYPE I CLASS I 3 8 INCH SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 5 000 feet per size REMNANT LENGTHS None STANDARDS MIL H 3992 Type I Class I QPL 3992 18 Test reference 9510 9991 Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice 4 Gates Corporation Government Hose Products Net Prices 39493 000 July 3 2006 Supersedes 39493 000 January 4 1999 Low Pressure Aircraft Hose MIL DTL 6000C Specification 3336E 3336S Nom I D Nom O D Max W P Suction Min Bend Radius Wt Per Ft Standard Stock X or Minimum Gates List Price ln mm ln mm psi MPa ln Hg mm Hg ln mm Lbs Kg Pack Order Qty Item No Per Ft 1 4 5 16 3 8 6 4 7 9 9 5 59 66 72 15 0 16 8 18 3 250 250 250 1 72 1 72 1 72 3 0 3 0 3 0 76 76 76 14 16 18 06 07 08 10 ft 10 ft 10 ft X X X 3336 0359 3336 0364 3336 0369 6 27 7 06 8 01 1 2 5 8 3 4 12 7 15 9 19 1 84 97 1 09 21 3 24 6 27 7 250 250 250 1 72 1 72 1 72 5 0 6 0 6 0 127 152 152 22 26 27 10 12 12 10 ft 10 ft 10 ft X X X 3336 0374 3336 0379 3336 0384 9 31 12 19 15 23 7 8 1 1 1 4 22 2 25 4 31 8 1 22 1 34 1 52 31 0 34 0 38 6 250 250 200 1 72 1 72 1 38 7 0 8 0 10 0 178 203 254 31 35 60 14 16 27 10 ft 10 ft 10 ft X X X 3336 0389 3336 0394 3336 0399 16 44 19 02 22 81 1 1 2 1 3 4 2 38 1 44 5 50 8 1 77 2 02 2 27 45 0 51 3 57 7 200 150 150 1 38 1 03 1 03 12 0 16 0 20 0 305 406 508 69 79 89 31 36 40 10 ft 10 ft 10 ft X X X 3336 0414 3336 0419 3336 0424 23 61 25 62 27 63 2 1 4 2 1 2 3 57 2 63 5 76 2 2 52 2 77 3 27 64 0 70 4 83 1 100 100 100 69 69 69 20 0 25 0 36 0 508 635 914 98 1 06 1 25 45 48 57 10 ft 10 ft 10 ft X X X 3336 0429 3336 0434 3336 0444 28 40 30 62 32 68 3 1 2 4 88 9 101 6 3 81 4 30 96 8 109 2 90 75 62 52 42 0 48 0 1067 1219 1 82 1 99 83 90 10 ft 10 ft 600 ft 600 ft 3336 0459 3336 0457 38 22 44 22 RECOMMENDED FOR For use in fuel oil coolant water and alcohol lines requiring MIL DTL 6000 in aircraft installations TEMPERATURE 40 F to 250 F 40 C to 121 C coolant applications only CONSTRUCTION Tube Reinforcement Cover Type A Neoprene Black Braided high tensile synthetic textile cord Braided abrasion resistant textile cord PACKAGING All lengths packaged in 10 lengths Wrapped in burlap or coiled in a carton BRANDING Continuous ink brand Example 24161 SIZE 2 MIL DTL 6000 SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 5 000 feet for sizes through 1 1 4 and 600 feet for 1 1 2 and larger REMNANT LENGTHS None STANDARDS MIL DTL 6000 QPL 6000 16 Test reference MOAMA MONEB Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice The world s most trusted name in belts hose and hydraulics 5 Government Hose Products Net Prices 39493 000 July 3 2006 Supersedes 39493 000 January 4 1999 Fuel And Oil Hose MIL DTL 13444G Type I Specification 3336US Nom I D Nom O D Max W P Suction Min Bend Radius Wt Per Ft Standard Stock X or Minimum Gates List Price ln mm ln mm psi MPa ln Hg mm Hg ln mm Lbs Kg Pack Order Qty Item No Per Ft 3 16 1 4 5 16 4 8 6 4 7 9 44 50 56 11 2 12 7 14 2 425 300 275 2 93 2 07 1 90 3 0 3 0 3 0 76 76 76 07 09 10 03 04 05 CARTON CARTON CARTON 5 000 ft X X 3336 1949 3336 1952 3336 1953 2 65 3 04 3 50 3 8 1 2 9 5 12 7 63 78 16 0 19 8 250 200 1 72 1 38 3 0 5 0 76 127 12 17 05 08 CARTON CARTON X X 3336 1954 3336 1950 3 92 4 48 RECOMMENDED FOR Fuel and oil hose for engine and other allied applications TEMPERATURE 65 F to 180 F 54 C to 82 C CONSTRUCTION Tube Reinforcement Cover Type C Nitrile Black Braided high tensile synthetic textile cord Type A Neoprene Black COUPLINGS MS 52104 Brass lock on reusable or as required by contract PACKAGING 3 16 1 4 5 16 3 8 1 2 Packaged 900 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 700 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 500 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 475 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 400 per carton Maximum of 6 pieces Minimum length 10 ft BRANDING Continuous ink brand Example MFR 24161 MIL DTL 13444 TYPE I OZ 8 MADE IN U S A SPECIAL ORDER REQUIREMENTS Special production runs require minimum order quantities of 5 000 feet per size REMNANT LENGTHS None STANDARDS MIL DTL 13444Type I MS 52104 and QPL 13444 17 Test reference 9674 Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice 6 Gates Corporation Government Hose Products Net Prices 39493 000 July 3 2006 Supersedes 39493 000 August 1 200 Fuel and Oil Hose MIL DTL 13444G Type III Specification 3658GV Nom I D Nom O D Max W P Suction Min Bend Radius Wt Per Ft Standard Stock X or Minimum Gates ln mm ln mm psi MPa ln Hg mm Hg ln mm Lbs Kg Pack Order Qty Item No 3 16 1 4 5 16 4 8 6 4 7 9 49 55 62 12 5 14 0 15 8 1500 1500 1000 10 34 10 34 6 90 75 1 00 1 25 19 25 32 12 13 17 05 06 08 CARTON CARTON CARTON X X X 3658 1669 3658 1670 3658 1671 13 32 1 2 5 8 10 3 12 7 15 9 74 83 96 18 8 21 1 24 4 1000 875 750 6 90 6 03 5 17 1 75 2 25 2 75 45 57 70 22 26 27 10 12 12 CARTON CARTON CARTON X X X 3658 1672 3658 1673 3658 1674 7 8 1 1 8 22 2 28 6 1 20 1 49 30 5 37 9 375 300 2 59 2 07 3 50 4 50 89 114 33 47 15 21 CARTON CARTON X 5 000 ft 3658 1675 3658 1676 RECOMMENDED FOR For use in Government contracts requiring MIL DTL 13444 Type III hose for medium pressure applica tions TEMPERATURE 55 F to 300 F 48 C to 149 C CONSTRUCTION Tube Reinforcement Cover Type C Nitrile Black Braided high tensile synthetic textile cord Braided abrasion resistant textile cord COUPLINGS MS 52103 Gates standard C5E reusable couplings or as required by contract PACKAGING 3 16 1 4 5 16 13 32 1 2 5 8 7 8 1 1 8 Packaged 400 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 350 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 400 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 375 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 300 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 300 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 150 per carton Maximum of 6 pieces Minimum length 10 ft Packaged 100 per carton Maximum of 6 pieces Minimum length 10 ft BRANDING Continuous ink brand Example 24161 MIL DTL 13444 TYPE III 6 MADE IN U S A SPECIAL ORDER REQUIREMENTS See Hydraulic price sheet 35096 00 for prices Special production runs require minimum order quantities of 5 000 feet per size REMNANT LENGTHS None STANDARDS MIL DTL 13444 Type III MS 52103 and QPL 13444 17 Test reference JLH015 016 Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice The world s most trusted name in belts hose and hydraulics 7 Government Hose Products Net Prices 39493 000 July 3 2006 Supersedes 39493 000 August 1 2005 Hydraulic Oil Hose MIL DTL 13531F Type II Class B Specification 4657CA Nom I D Nom O D Max W P Suction Min Bend Radius Wt Per Ft Standard Stock X or Minimum Gates ln mm ln mm psi MPa ln Hg mm Hg ln mm Lbs Kg Pack Order Qty Item No 1 4 3 8 1 2 6 4 9 5 12 7 58 73 86 14 7 18 5 21 8 5800 4800 4000 39 99 33 09 27 58 4 0 5 0 7 0 102 127 178 26 36 43 12 16 20 REEL REEL REEL X X X 4657 2202 4657 2203 4657 2204 5 8 3 4 1 15 9 19 1 25 4 98 1 14 1 48 24 9 29 0 37 6 3625 3100 2400 24 99 21 37 16 55 8 0 9 5 12 0 20 241 305 51 61 91 23 28 41 REEL REEL REEL X X X 4657 2205 4657 2206 4657 2207 1 1 4 1 1 2 2 31 8 38 1 50 8 1 87 2 15 2 65 47 5 54 6 67 3 1825 1300 1175 12 58 8 96 8 10 16 5 20 0 25 0 419 508 635 1 42 1 71 2 17 64 78 98 REEL CARTON CARTON X X X 4657 2208 4657 2315 4657 2316 RECOMMENDED FOR High pressure hydraulic oil lines Meets or exceeds the requirements of SAE 100R2 Type S and EN853 2SN TEMPERATURE 70 F to 212 F 57 C to 100 C CONSTRUCTION Tube Reinforcement Cover Type C Nitrile Black Braided high tensile steel wire Type A Neoprene Black COUPLINGS Gates Permanent MegaCrimp for sizes through 1 1 4 and Permanent PC for 1 1 2 and 2 PACKAGING 1 4 3 8 1 2 5 8 3 4 1 1 1 4 1 1 2 2 Packaged 440 per reel Maximum of 4 pieces Minimum length 10 ft Packaged 385 per reel Maximum of 4 pieces Minimum length 10 ft Packaged 330 per reel Maximum of 3 pieces Minimum length 10 ft Packaged 220 per reel Maximum of 3 pieces Minimum length 10 ft Packaged 220 per reel Maximum of 3 pieces Minimum length 10 ft Packaged 165 per reel Maximum of 3 pieces Minimum length 10 ft Packaged 110 per reel Maximum of 3 pieces Minimum length 10 ft Packaged 120 per carton Maximum of 3 pieces Minimum length 10 ft Packaged 120 per carton Maximum of 3 pieces Minimum length 10 ft BRANDING Continuous ink brand Example Gates Connected POLARFLEX 20G2L 1 1 4 31 5mm R2 2SN EN853 1825 PSI 13 0MPa MAX WP FLAME RESISTANT MSHA 2G IC 11C NBR CR MADE IN U S A SPECIAL ORDER REQUIREMENTS See Hydraulic price sheet 35096 00 for prices Special production runs require minimum order quantities of 5 000 feet per size REMNANT LENGTHS None STANDARDS Cover MSHA 2G IC 11C Flame resistant MIL DTL 13531 Type II Class B QPL 13531 SAE 100R2 Type S EN853 2SN Due to continual product improvements Gates reserves the right to alter specs and prices without prior notice 8 Gates Corporation Government Hose Products Net Prices 39493 000 July 3 2006 Supersedes 39493 000 January 4 1999 Commonly Used Government Contracting Terms Acting Contracting Officer ACO Once the Government issues a contract an ACO is assigned to follow the contract to completion Certificate of Conformance COC A document given to the buyer to certify the product has been tested and meets all specification requirements The COC is based on sample testing of the product in the amount required by a specified sampling plan and containing testing on all Quality Conformance parameters of the Specification Contract Line Item CLIN A specific requirement of a contract detailing the amount of product to be supplied to the Government and a description of the product to be supplied First Article Test FAT The Government uses FAT s to insure that the product being procured meets all specification requirements before accepting delivery If a CLIN of a contract requires an FAT the QAR will observe testing and sign First Article Test Reports FATR s to prove the product has passed all test requirements Quality Audit Representative QAR A Government representative assigned to witness quality testing The QAR is responsible for observing FAT s and approving Source Inspection documents for contracts awarded to contractors within his assigned area Quality Products List QPL Certain products the Government pre qualifies in order to assure continuous timely delivery A Specification with QPL re quirements can only be supplied by a Manufacturer or distributor that has qualified by the Government prior to bid opening Gates hose Specifications that require a QPL listing have been enumerated on the Catalog applicable page under Standards Source Inspection Inspection at Origin Inspection required prior to shipment to the Government facility Coupling Information MS 39133 Brass reusable couplings often required for air brake hose MS 52103 Assemblies requiring FJX couplings generally reusable a standard used on MIL DTL 13444 Type III hose MS 52104 Assemblies requiring lock on RFJX couplings a standard ued on MIL DTL 13444 Type I hose Special Certification Charges Certificate of Conformance COC 50 00 www gates com
